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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
iv lost hope and just cant be bothered now im guna do the fix myself its costing me time and money each time i take it to the dealer

there tossers

steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #56573 3rd Feb 2011 9:40pm
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defender75



Member Since: 06 Nov 2010
Location: Germany
Posts: 219

2009 Defender 110 Puma 2.4 XS CSW Chawton White
Are you going to do a new gasket or machine it to fit better?
Post #56624 4th Feb 2011 12:02am
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2591

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Japseroony wrote:
I had my warranty voided by LR due to the RAI and the fact that it had a de-cat on it



And I thought the stealers in SA were bad, eish!

Ok, I was also told that removing the cat/centre silencer would void the warranty, but a RAI!??? In SA, and Africa in general, it is very rare to see a Defender or Land Cruiser NOT equipped with a RAI, and not a single stealer would even dare to suggest this voids the warranty. For example, I had mine installed by a 4x4 workshop and stealers didn't care, no comment about it.

I just cannot believe your stealers are being such poepholes! Shocked
Post #56638 4th Feb 2011 6:42am
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
tell mer about it i think they are still looking into the problem so i have been informed

but yes i will make my own out of copper ?

steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #56775 4th Feb 2011 8:25pm
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defender75



Member Since: 06 Nov 2010
Location: Germany
Posts: 219

2009 Defender 110 Puma 2.4 XS CSW Chawton White
interested to see what you come up with.
Post #56780 4th Feb 2011 8:38pm
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defender75



Member Since: 06 Nov 2010
Location: Germany
Posts: 219

2009 Defender 110 Puma 2.4 XS CSW Chawton White
I took my heat shield off just to look around. I don't think my manifold is warped as nothing is black but I do have to ask why is my turbo and manifold so rusty with so few miles on my truck (500). My truck sat for a long time before I bought it but is this normal?




Click image to enlarge


Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #57304 7th Feb 2011 3:26am
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
mines the same thats your turbo exhaust outlet mine the same

i found the nuts loose on my turbo flange to manifold flange ?

steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #57515 7th Feb 2011 8:53pm
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defender75



Member Since: 06 Nov 2010
Location: Germany
Posts: 219

2009 Defender 110 Puma 2.4 XS CSW Chawton White
Did the loose bolts contribute to the whistle?
Post #57608 8th Feb 2011 4:22am
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
right i have just sent some bits to be made for this problem
im having the gasket remade in 2mm copper then im going to aneal it

ill let you all know when i have fitted and tested is but if it works i could be able to sort something out
im pretty sure i gave him enuff material for 8 so watch this space

it shouldnt take to much to improve on landrovers useless gasket

regards steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #60203 20th Feb 2011 5:18pm
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defender75



Member Since: 06 Nov 2010
Location: Germany
Posts: 219

2009 Defender 110 Puma 2.4 XS CSW Chawton White
Cool keep us poseted
Post #60206 20th Feb 2011 5:22pm
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ken



Member Since: 18 Aug 2009
Location: Banging Birds with my bitches !!
Posts: 4328

United Kingdom 
Thumbs Up
Post #60218 20th Feb 2011 6:29pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
as i went to remove anut from the manifold today i broke the stud Mad
on closer inspection the stud has been sheared for sumtime my little bit of force snapped it though ?
so there is obviously enough movement to break a m8 stud Question

hopefully il get this sorted soon grr

steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #60595 22nd Feb 2011 6:30pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
right lly after a few hectic weeks and no truck Sad as the turbo has been off

iv fitted the 2mm copper anealed gasket iv had made all cnc machined Thumbs Up

i fitted all 3 new studs as one had snapped anyway

whilst the turbo was off i run a block over it and got it as flat as we could withour removing to much material

i then smeared the 2 faces with a thin layer of firegum exuast sealent and fitted it all back up using brass nuts apposed to the original spec

then run the truck for about 30mins without a down pipe so i could tighten it all up

also whilst doing this i refitted my de-cat down pipe i also smeared some firegum on that joint as well as there is no gasket

so far so good

iv probly driven about 30miles so far with no problems so fingures crossed it should now be ok time will tell but it normally goes pretty quickly if its going to

i will recheck the nuts in the mornign to see if i can get any more on them

regards steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #62563 6th Mar 2011 11:53pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
jsut to let peeps no that i did suss the gasket problem and havnt had any more problems since doing my little mod

its running with full tune without missing a beat and no whistle at all

Whistle Whistle

regardss steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #65525 29th Mar 2011 8:25pm
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3707

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
Cool so how many miles have you covered since the mod Question and have you carried heavy loads or towed for long periods Question 130's have feeling's as well you know Smile
Post #65528 29th Mar 2011 8:41pm
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