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JPE



Member Since: 19 Nov 2018
Location: South West England
Posts: 313

United Kingdom 2013 Defender 110 Puma 2.2 XS CSW Firenze Red
Rear Half Shaft Replacement
I'm planning to change the rear half shafts on my puma 110 on Saturday. I've gone for the one piece shafts from Britpart.

In my mind its all going to go really smoothly and take no more than a couple of hours, including tea breaks & afterwards there will be zero slack.

If anyone has any advice or gotchas I should watch for that would be appreciated.

A couple of particular things:
1. Haynes manual says jack it up on the chasis, presumably rather than axle. Does it matter?
2. I'm presuming if I jack up 1 wheel at a time & change that shaft then I don't need to empty the oil out of the diff?

Any thoughts appreciated.
Post #761277 28th Feb 2019 10:29pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19531

United Kingdom 
Yes, you can do one wheel at a time and there is no need to drain the oil unless you wanted to change it at the same time.
In my case I did both, but you don't have to. Diesels Lives Matter. ⛽️🛢️👨‍🔧🧰⚙️
And if You Love the Country, then we’re on the same side ~
I got’ love for Britain, I got’ British pride’. 🇬🇧
Post #761285 28th Feb 2019 10:49pm
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11240

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
I can't see why you'd want to jack the chassis rather than the axle for this particular task. How would you get the wheel off?

Swapping the half shafts is really very easy. Just make sure that the mating surfaces are clean and, when I did mine, I used a smear of grease to hold the paper gaskets in place whilst offering up the shaft.


Click image to enlarge

Bolts should be tightened to 65Nm and I also took the opportunity to fit some galvanised 10.9 cap head bolts and matching spring washers.


Click image to enlarge
 Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #761291 28th Feb 2019 11:15pm
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JPE



Member Since: 19 Nov 2018
Location: South West England
Posts: 313

United Kingdom 2013 Defender 110 Puma 2.2 XS CSW Firenze Red
Thanks, I'll leave the oil for now.
Post #761292 28th Feb 2019 11:15pm
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JPE



Member Since: 19 Nov 2018
Location: South West England
Posts: 313

United Kingdom 2013 Defender 110 Puma 2.2 XS CSW Firenze Red
Thanks Darren, really appreciate your advice & pictures too. It's reassuring to hear its a simple job.
Post #761293 28th Feb 2019 11:17pm
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LR90XS2011



Member Since: 05 Apr 2011
Location: bickenhill
Posts: 3612

United Kingdom 2011 Defender 90 Puma 2.4 XS CSW Galway Green
there is a risk of snapping the bolts on removal, they are loctited in so go steady removing them, start with a breaker bar rather than an impact gun. also make sure you have a torque wrench and some loctite when refitting, lots of people change the bolts to cap heads, Ive reused mine several times but I dont off road or give it a lot of stick.

and as others have said if you jack off the axle there is no issue doing one at a time and not draining the oil.

be careful removing the old shaft and refitting the new so not to damage the rear hub seal, unless of course you are planning on replacing or removing them as some people have. DEFENDER 90 TDCI XS,

I hope everyone is well and your land rovers make you happy
Post #761305 1st Mar 2019 7:24am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16857

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Personally I would no longer even consider using threadlocker on the drive flange bolts, and would also always ditch the hex head bolts for socket head caps, which are cheaper, much easier to obtain, and can't damage your wheels.

I have never had a correctly-tightened non-threadlocked flange bolt come loose and it eliminates the risk of shearing them in the hub.

By the way, a couple of hours should be more than enough time, even including getting the tools out and putting them away. 15 minutes per side should be plenty! Very Happy
Post #761323 1st Mar 2019 10:17am
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
I didn't even take the wheels off to do mine but maybe that is benefit of wolf wheels vs alloys?
Post #761327 1st Mar 2019 11:17am
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11240

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Yes, alloys cover the hub. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #761328 1st Mar 2019 11:23am
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Cupboard



Member Since: 21 Mar 2014
Location: Suffolk
Posts: 2971

United Kingdom 2011 Defender 110 Puma 2.4 HT Corris Grey
This may seem obvious, but bear in mind that the halfshafts are long. Mine hit the garage wall on one side so I had to do one side, then reposition the car, then the other side.

I also ran a tap through to clean out the threads.
Post #761392 1st Mar 2019 4:20pm
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donmacn



Member Since: 07 Nov 2017
Location: Nth Scotland
Posts: 1829

^^^^^^ That is obvious - but no less useful a comment because of that! That would be just the sort of thing I'd fall foul of, so when I get round to this, I'll try and remember.... Laughing Donald

1994 Defender 300Tdi 110 SW - owned since 2002 - 230k miles and going strong
(The 'rolling restoration' or tinkering thread: http://www.defender2.net/forum/topic58538.html )
2000 Range Rover P38 4.0L V8

in the past..
RR classic - fitted with 200Tdi
1984 RR classic - V8 with ZF auto box
1993 Discovery 300Tdi

not to mention the minis and the Type 2 VW camper...
Post #761416 1st Mar 2019 7:43pm
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Co1



Member Since: 19 Aug 2018
Location: North Yorkshire
Posts: 3610

United Kingdom 2013 Defender 90 Puma 2.2 HT Loire Blue
Cupboard wrote:
This may seem obvious, but bear in mind that the halfshafts are long. Mine hit the garage wall on one side so I had to do one side, then reposition the car, then the other side.

I also ran a tap through to clean out the threads.


Did exactly that! Got it jacked up, bolts out before it dawned on me!
Post #761417 1st Mar 2019 7:57pm
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JPE



Member Since: 19 Nov 2018
Location: South West England
Posts: 313

United Kingdom 2013 Defender 110 Puma 2.2 XS CSW Firenze Red
Thanks for all the advice, I'll let you know what goes wrong & how many days it takes me...
Post #761424 1st Mar 2019 8:38pm
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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5765

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
On another thread some of you may have noticed I have some drivetrain slack. Thinking of changing the half shafts, any general feedback on the Britpart versions? Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #761425 1st Mar 2019 8:48pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2257

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
Same question. Any experience stressing those bpart halfshafts? Puma 110" SW

.............................................................
Earth first. Other planets later
Post #761434 1st Mar 2019 9:22pm
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