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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2224

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
DeeEss wrote:
Maybe your truck was jealous of the pending nuptials and threw a fit?


Laughing providing me an excuse to spend time in the garage! > 110 XS Double Cab
> Instagram @simonlanemind
Post #930861 23rd Nov 2021 6:46pm
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ay4alex



Member Since: 18 Feb 2009
Location: Midlands
Posts: 327

United Kingdom 2008 Defender 110 Puma 2.4 XS DCPU Java Black
Did my VCV a few weeks ago, utterly bemused at how hard it was to undo / redo two bolts that I could see with my eyes Laughing Laughing 110 Tdci Double Cab
Post #930938 24th Nov 2021 10:37am
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2224

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Yeah, could only get the allen key on long ways so didn't have much leverage! > 110 XS Double Cab
> Instagram @simonlanemind
Post #930943 24th Nov 2021 10:57am
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LandymanStefan



Member Since: 30 Aug 2017
Location: Surrey
Posts: 860

England 2001 Defender 90 Td5 SW Epsom Green


Might be of interest hank
Post #931391 27th Nov 2021 11:11am
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2224

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Cheers. Love this engine but personally think it needs a gearbox as well > 110 XS Double Cab
> Instagram @simonlanemind
Post #931579 28th Nov 2021 5:33pm
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2224

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Recently did an oil service using Mobil Super 3000 5W-30 and a genuine JLR oil filter. The Defender continues to run well and cold starts the best it ever has!

Have done a couple of longish journeys with it now since 'the dreaded incident'; one around 150 miles and another just under 300 miles. Engine didn't miss a beat which can only be good news

This weekend I fitted a new set of four genuine door seals in an attempt to cure water ingress. I also got a roll of sealing tape and replaced all of the butyl seals in the process... So far so good and the seals have also cured some draughts and improved the door closing process which is a welcome bonus Thumbs Up > 110 XS Double Cab
> Instagram @simonlanemind
Post #937202 11th Jan 2022 12:06pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
Good news your still putting the miles on with the DC and it's good fitting the genuine door seals, they do make a difference Very Happy 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #937417 12th Jan 2022 9:56pm
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2224

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Recently the Defender seemed to develop a running issue at idle - but only after driving for around an hour.

It would cruise along quite happily but then when I came to a stop it would run roughly, almost as if it was running on three cylinders. Sounded like a Subaru on light throttle but then picked up again at higher revs.

It felt as though one cylinder wasn’t getting fuel which was obviously apparent at idle but masked by the other cylinders/rotational mass at higher revs.

After “the France incident” I suspected something wasn’t right with one or more injectors so figured this was a good place to start.

A resistance test of each injector suggested they were all ok…

I tested for signal at each injector harness connector using a noid test light which confirmed that each injector was getting power/pulse.

Each fuel line to injector was getting fuel…

So when the engine went into this rough idle state I pulled over and unplugged each injector one by one.

Unplugging injector 1 caused the engine to almost die
Unplugging injector 2 caused the engine to almost die
Unplugging injector 3 caused the engine to almost die
Unplugging injector 4 made no change to the running of the engine, it continued to run on three cylinders.

Which suggested injector 4 was defective.

I ordered a brand new (not reconditioned) Denso injector, fitted it, coded the ECU, got the engine up to temperature and did the injector learn process…

Bingo, the engine has run lovely since so fingers crossed this marks the end of my engine woes? Time will tell…

Interestingly when I removed the old injector the tip was bone dry, clean with slight rust - looked as though it had not been fuelling for quite some time. Probably since it stuck itself open in France!

Moral of the story - don’t waste your time with reconditioned injectors, buy new.


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 > 110 XS Double Cab
> Instagram @simonlanemind
Post #942988 18th Feb 2022 7:34pm
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Welshsurferdude



Member Since: 23 Feb 2012
Location: Newport
Posts: 2309

Wales 
Expensive lesson that with injectors!

New every time for me

Glad it’s all fixed

I’m still looking for my own puma 110 to replace the one I sold at 240k miles! 2008 Santorini Black 110 XS USW (Sold)

2015 Discovery 4.5 Black pack Firenze red XS

2008 Corris Grey 110 XS USW (sold)

2011 Santorini Black 110 XS USW (Sold)
Post #943017 19th Feb 2022 9:10am
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2224

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Two 150 mile journeys done on the weekend. Defender is running well - plenty of grunt and no rough idle. Feeling hopeful that the injector was the last of the gremlins > 110 XS Double Cab
> Instagram @simonlanemind
Post #944109 28th Feb 2022 1:14pm
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BrickBox



Member Since: 05 Oct 2021
Location: Wales
Posts: 618

Wales 2008 Defender 110 Puma 2.4 USW Zermatt Silver
I’ve just read the whole project thread. Brilliant progress and a good read. Nice to see a local member also. Cool 2008 2.4 110 Utility XS.
Post #947509 30th Mar 2022 12:48pm
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2224

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Cheers! Will keep eyes peeled for a Silver 110 USW and give you a wave Thumbs Up > 110 XS Double Cab
> Instagram @simonlanemind
Post #947516 30th Mar 2022 3:20pm
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2224

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Three months on and with plenty of miles under my belt since faulty injector four was replaced... The engine hasn't missed a beat and the power delivery now its firing on on all cylinders is quite something. Hoping to do the North Coast 500 this year. > 110 XS Double Cab
> Instagram @simonlanemind
Post #953337 23rd May 2022 3:41pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
That is good news Hank with not missing a beat Thumbs Up

Hope you get to do the NC 500, you won't regret it Very Happy 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #953377 23rd May 2022 8:53pm
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Welshsurferdude



Member Since: 23 Feb 2012
Location: Newport
Posts: 2309

Wales 
Just throw a 8HP and N57 in there and be done with it!

300BHP, that's where im gonna go with mine Laughing 2008 Santorini Black 110 XS USW (Sold)

2015 Discovery 4.5 Black pack Firenze red XS

2008 Corris Grey 110 XS USW (sold)

2011 Santorini Black 110 XS USW (Sold)
Post #953387 23rd May 2022 9:24pm
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