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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
A few pics



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 Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #853628 1st Sep 2020 5:12pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
The descent in had better traction than we expected.


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 Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #853630 1st Sep 2020 5:19pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
After taking the keys out the other day and seeing the ignition was still on i thought it high time to change the ignition barrel. About an hours work that took ages in the end with a stream of visitors and phone calls! Got there in the end though. Lucas part fitted, about £70 for ignition barrel and switch. Transferred the x engn lock across to the new barrel.


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 Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #854106 3rd Sep 2020 7:44pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Ignition now sorted, time to move on to improving induction system.

Out with the old lr trunking, here it is next to the 90mm ducting used to conect a nugget air wing box.


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I managed to remove the duct in one piece, most said it needed to be cut up. Did all the work from the top too so didn't remove the inner wheel guard as also suggested.

New trunking fitted to nugget box


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I also removed the water separator from the air box. The last one I did took ages and came out in pieces, this one pretty much fell out with the tab pushed in.

Just contemplating modifying the intake part of the box further and cutting out some of the moulding after the water separator. What do people think? Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #854997 8th Sep 2020 5:08pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
I've completely removed all traces of the water separator from my Airbox, its just an empty box now with feed in, filter and outlet straight to the MAF sensor. No problems in 80k miles Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #855000 8th Sep 2020 5:24pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Sounds promising. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #855008 8th Sep 2020 6:58pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Finally getting around to installing the last few planned items. Webasto thermo top (sorry edited Air top) latest addition. Bought the wrong one 2nd hand on ebay as its a 3900w one over std 2000w but it had just been serviced and price was workable.

Hardware went i yesterday, wiring and control panel finished today.

I need to finalise the exhaust system to exit where I want it but so far its going well. Aim is to put control panel on dash somewhere. Unit is mounted under rear seat base frame.


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Picture of it running showing smoke was initial startup after purging unit.


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Its been sat since april so I was wondering how it would go! Subsequent running has shown it burning cleaner, no visible smoke. May have to remote the exhaust back further when static running it. Will see how good door seals are for fumes!


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 Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop


Last edited by jst on 10th Sep 2020 6:27pm. Edited 1 time in total
Post #855316 10th Sep 2020 1:43pm
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camelman



Member Since: 27 Feb 2013
Location: Peak District
Posts: 3321

United Kingdom 
Is it a thermo top or just the air heater? The thermo top normally sits in the engine bay and heats the engine coolant up. Ive been looking at an air heater this morning and was also thinking under the rear seats. Do you have a storage unit in there like my 130 does?


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Post #855318 10th Sep 2020 1:59pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Sorry my mistake, Air Top - so air heater, have been looking at thermo tops last fews days for coolant so had it on my mind! edited the post now.

i have moved my rear seats back and made my own frame for them so plenty of space. having said that my 110 has a 2000x air top under the rear seats and that just fitted (puma) Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #855357 10th Sep 2020 6:29pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Large marine style webasto mc04 control unit is in. It wouldn't fit horizontally!


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Now just need to make up a kick board, sort the air heater outlet and add the audi suspension air tank for on-board air res. Slowly getting there. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #855575 12th Sep 2020 6:38am
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camelman



Member Since: 27 Feb 2013
Location: Peak District
Posts: 3321

United Kingdom 
Have you put a separate tank in for the diesel for the air heater or managed to tap into the main fuel supply?
Post #856468 17th Sep 2020 11:57am
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Main tank. I added a pick up through top of sender unit when tub was off. I have always dropped a tank to add webastos, its a mornings work to dtop tank, fit pickup and refit tank and well worth the effort in my opinion. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #856472 17th Sep 2020 12:09pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
top Saturday morning off roading with the 130. On board air tank now fitted to, gives the compressor more productive running time and rests.

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Click image to enlarge
 Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #857290 21st Sep 2020 8:58pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Audi Air suspension tank fitted 3l I believe. Connected to tmax compressor via a £5 ebay air manifold. Does a superb job holding air for the lockers and on board inflation plus pcl fitting. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #857293 21st Sep 2020 9:00pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7686

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Mot'd today, straight through no advisories which is nice. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #859183 1st Oct 2020 8:26pm
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