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landyman40

Member Since: 11 Jan 2012
Location: derbyshire
Posts: 29

2003 Defender 110 Td5 XS CSW Zermatt Silver

how to best cut up waffle boarding

Hi
I've just bought a large sheet of waffle boarding 2" thick. Any advice on how best to cut this up as not getting anywhere with a jig saw . Cut out one off road waffle board by hand and my arm has had enough any one got any ideas how to cut this stuff up more easily Thanks

defender Td5 110xs
Freelander 2 Td4e GS

6th Oct 2014 5:42pm

Grouse

Member Since: 16 Apr 2012
Location: on the hill
Posts: 538

Stihl saw AND dust mask

Click image to enlarge

6th Oct 2014 6:11pm

grizz

Member Since: 31 Aug 2014
Location: cheshire
Posts: 208

2014 Defender 110 Puma 2.2 XS CSW Corris Grey

How about a reciprocating saw ... I have one at work and its great .

http://www.screwfix.com/c/tools/reciprocat...oC49jw_wcB

6th Oct 2014 6:20pm

X4SKP

Member Since: 29 Nov 2013
Location: Berkshire
Posts: 2304

2010 Defender 90 Puma 2.4 SW Stornoway Grey

Hi landyman40

Are they GRP

if so a hand grinder with the right cutting disc.

A GRP Disc won't clog (as easily) you can also use a lubricant, washing up liquid will do

A Hand Grinder gives a clean cut too

SKIP
https://www.defender2.net/forum/topic83242.html

6th Oct 2014 6:23pm

JWL

Member Since: 26 Oct 2011
Location: Hereford
Posts: 3443

9" grinder with a thin cutting disc, and a mask plus goggles.

6th Oct 2014 6:24pm

shaggydog

Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

1991 Defender 110 200 Tdi USW Arles Blue

If you were closer I'd say drop it in to my work and I'd run it through the waterjet for you.

Otherwise does anyone neer you have a big circular saw?

6th Oct 2014 6:38pm

sparkylee

Member Since: 06 Nov 2010
Location: surrey
Posts: 1455

2012 Defender 110 Puma 2.2 DCPU Santorini Black

Can you let me know where you got the sheet and also what colour it is
Cheers It's good to be back from the dark side

DC110 -2012 Black with black hood and black x-tech
FFRR 4.2 vogue
Renault traffic auto
PT crusier convertible
Laika x700 Motorhome

6th Oct 2014 6:48pm

alwoodley72

Member Since: 14 Mar 2010
Location: salisbury, wilts
Posts: 729

2008 Defender 130 Puma 2.4 HCPU Alaska White

I would have thought that a saw blade rather than a disc would be better, the grinders will ' melt' the cut- a circular skil saw would be best running along a clamped straight edge..

Cheers. Alex

6th Oct 2014 9:05pm

uncas

Member Since: 22 Nov 2012
Location: Wentworth near Rotherham
Posts: 340

I used a jig saw when I cut some to size a few years ago it was hard going.

Uncas

6th Oct 2014 10:20pm

Mountain_man

Member Since: 09 Dec 2011
Location: Right side of Offas Dyke
Posts: 756

I had a pallet full of the stuff in various sizes to make waffle boards out of. I simply sued a 9" grinder with a diamond disc or a Stainless disc in. Done in seconds. Wear appropriate PPE as it is a dusty old job

6th Oct 2014 10:44pm

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