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ericvv



Member Since: 02 Jun 2011
Location: Near the Jet d'Eau
Posts: 5816

Switzerland 2009 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
Possible transmission slack and remedy
My Puma makes a noticeable "clunk" sound when changing gears upward, certainly from 1 to 2, 2 to 3, and 3 to 4... I presume that it is some slack in the transmission, either propshaft, UJ, or even in the diff. I cannot be 100% certain, but sound seems to come from under the rear of the truck. It has always been doing this, the "clunk" is not really dramatic, but noticeable anyway.

Made an appointment at dealer for checking this out next week, any advise as to what the most likely cause would be, and what they should do to properly remedy this?
Would it be a matter of tightening things up, or if there is some slack somewhere, would it mean replacement of any of the parts at cause?
Truck is still in extended warranty period here, which I Switzerland works quite well.
Eric You never actually own a Defender. You merely look after it for the next generation.
http://youtu.be/yVRlSsJwD0o
https://youtu.be/vmPr3oTHndg
https://www.youtube.com/watch?v=_GtzTT9Pdl0
https://www.youtube.com/watch?v=ABqKPz28e6A
https://www.youtube.com/watch?v=rLZ49Jce_n0
https://www.youtube.com/watch?v=XvAsz_ilQYU
https://www.youtube.com/watch?v=K8tMHiX9lSw
https://m.youtube.com/watch?v=dxwjPuHIV7I
https://vimeo.com/201482507
https://www.youtube.com/watch?v=ZSixqL0iyHw
Post #315616 13th Mar 2014 9:28am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16890

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The Puma seems to be unusually sensitive to any slack in the driveline.

Common causes of slop in the rear driveline ainclude:-

- worn outer halfshaft splines and drive flange splines. These are not lubricated and will fret, and a very small amount of wear on the spline can result in significant angular slop.

- backlash in the diff, often due to sloppy manufacture and a failure to build the thing properly. Easy enough to adjust but requires the diff to be dropped from the axle (1/2 hour job to remove, adjust and refit).

- wear or looseness in the fit of the pinion flange on the splines of the pinion shaft. May be caused either by the nut being loose, by wear in the pinion bearings causing the nut to be loose, or general wear. Can sometime be improved by Loctiting the splines, but a better bet is to renew the flange.

- wear in the propshaft UJs. Generally self-evident and easy enough to replace.

- loose roadwheel(s). Usually will also cause a heavy cyclic knock and possibly unpredictable handling. I am sure you'd have spotted this long ago!

- Worn suspension components such as A-frame bushes in the rear axle set-up
Post #315625 13th Mar 2014 10:47am
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ericvv



Member Since: 02 Jun 2011
Location: Near the Jet d'Eau
Posts: 5816

Switzerland 2009 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
Tks blackwolf for this extensive sum up of potential issues. Will come in handy to discuss with dealer next week when the truck goes in for checing this.
Eric You never actually own a Defender. You merely look after it for the next generation.
http://youtu.be/yVRlSsJwD0o
https://youtu.be/vmPr3oTHndg
https://www.youtube.com/watch?v=_GtzTT9Pdl0
https://www.youtube.com/watch?v=ABqKPz28e6A
https://www.youtube.com/watch?v=rLZ49Jce_n0
https://www.youtube.com/watch?v=XvAsz_ilQYU
https://www.youtube.com/watch?v=K8tMHiX9lSw
https://m.youtube.com/watch?v=dxwjPuHIV7I
https://vimeo.com/201482507
https://www.youtube.com/watch?v=ZSixqL0iyHw
Post #315629 13th Mar 2014 11:09am
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7688

2011 Defender 110 Puma 2.4 USW Stornoway Grey
most likley drive members. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #315648 13th Mar 2014 12:57pm
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ericvv



Member Since: 02 Jun 2011
Location: Near the Jet d'Eau
Posts: 5816

Switzerland 2009 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
Post #315665 13th Mar 2014 4:19pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16890

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The first item on my list!

The drive member (or drive flange) is the part which fits on the splined outer end of the halfshaft and bolts to the hub to transmit drive from the halfshaft to the hub.
Post #315670 13th Mar 2014 4:38pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2262

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
and a stuffed clutch would not damp most of the slacks. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #315671 13th Mar 2014 5:05pm
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ericvv



Member Since: 02 Jun 2011
Location: Near the Jet d'Eau
Posts: 5816

Switzerland 2009 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
blackwolf wrote:
The first item on my list!

The drive member (or drive flange) is the part which fits on the splined outer end of the halfshaft and bolts to the hub to transmit drive from the halfshaft to the hub.


Is what you refer to showing in the following picture and parts list? If so, which numbers in the picture and which part numbers could be the likely culprit?
http://www.landroverworkshop.com/diagrams/...0455_52627 You never actually own a Defender. You merely look after it for the next generation.
http://youtu.be/yVRlSsJwD0o
https://youtu.be/vmPr3oTHndg
https://www.youtube.com/watch?v=_GtzTT9Pdl0
https://www.youtube.com/watch?v=ABqKPz28e6A
https://www.youtube.com/watch?v=rLZ49Jce_n0
https://www.youtube.com/watch?v=XvAsz_ilQYU
https://www.youtube.com/watch?v=K8tMHiX9lSw
https://m.youtube.com/watch?v=dxwjPuHIV7I
https://vimeo.com/201482507
https://www.youtube.com/watch?v=ZSixqL0iyHw
Post #315675 13th Mar 2014 5:27pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16890

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Drive flange is item 17, same on both sides of vehicle (and on front axle)

Halfshaft item 1, obviously not the same on both sides.

That picture/page really doesn't work on a phone!
Post #315687 13th Mar 2014 6:09pm
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
Eric, I found some helpful info here.

There are many parts and joints involved in the drive train - gearbox, transferbox, propshaft, differential, half shafts, drive members - and every joint between to parts has a little play. All those little plays add up and it is inevitable that there always is some residual play. However, you can try to minimise each play and for the residual play you'll have to learn to handle it - it is a thing common to all 4x4 cars. Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #315695 13th Mar 2014 6:38pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7688

2011 Defender 110 Puma 2.4 USW Stornoway Grey
blackwolf wrote:
The first item on my list!

The drive member (or drive flange) is the part which fits on the splined outer end of the halfshaft and bolts to the hub to transmit drive from the halfshaft to the hub.


Sorry, my fault i missed it on your reply when i scan read.

i will butt out. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #315752 13th Mar 2014 10:02pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16890

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
No worries, I wasn't having a dig! Thumbs Up
Post #315771 13th Mar 2014 10:43pm
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ericvv



Member Since: 02 Jun 2011
Location: Near the Jet d'Eau
Posts: 5816

Switzerland 2009 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
VeeTee wrote:
Eric, I found some helpful info here.

There are many parts and joints involved in the drive train - gearbox, transferbox, propshaft, differential, half shafts, drive members - and every joint between to parts has a little play. All those little plays add up and it is inevitable that there always is some residual play. However, you can try to minimise each play and for the residual play you'll have to learn to handle it - it is a thing common to all 4x4 cars.


Vincent, thanks for that link. Will relay it to my dealer prior to taking the truck there next week, and will specifically ask them to also check the halfshafts for wear.
As to knowing how to handle the transmission, well, if there is one person who changes gears here with respect, it is probably me. The clunk though has always been there, I guess actually from new. I only started to pay attention to it after driving the "Hunter" of kitoper here, and his transmission makes no noise at all.
The good thing is that my dealer this week recognized that there is a transmission clunk that should not be there, so we will see if they find the cause next week and remedy it.
Eric You never actually own a Defender. You merely look after it for the next generation.
http://youtu.be/yVRlSsJwD0o
https://youtu.be/vmPr3oTHndg
https://www.youtube.com/watch?v=_GtzTT9Pdl0
https://www.youtube.com/watch?v=ABqKPz28e6A
https://www.youtube.com/watch?v=rLZ49Jce_n0
https://www.youtube.com/watch?v=XvAsz_ilQYU
https://www.youtube.com/watch?v=K8tMHiX9lSw
https://m.youtube.com/watch?v=dxwjPuHIV7I
https://vimeo.com/201482507
https://www.youtube.com/watch?v=ZSixqL0iyHw
Post #315820 14th Mar 2014 6:55am
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6265

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
not wanting to open a can of worms......

I've found that while driving all can seem ok but for whatever reason when changing gear due to a lack of responsiveness to throttle imputs changing gear smoothly can seem almost impossible.......and to me give the impression of drive train slack.

no idea what the answer is etc just food for thought.
Post #315822 14th Mar 2014 7:28am
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
ericvv wrote:
As to knowing how to handle the transmission, well, if there is one person who changes gears here with respect, it is probably me.


I actually though you would. Wink

Let us know what th outcome is when the truck is back from the dealer. Thumbs Up Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #315832 14th Mar 2014 8:08am
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