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 Puma Starter motor burnt out again after 1 week, why?
jbcollier

Post29th Oct 2025 1:51pm
Forum: Puma (Tdci) · Replies: 14 · Views: 536 · Subject: Puma Starter motor burnt out again after 1 week, why?
“ It’s a bit of a wrestling match with the steering wheel to get the key into stage one when turning, but once it’s there, I can cycle through stages two and three as normal.”

This would in ...
 Turbo Failure
jbcollier

Post29th Oct 2025 1:46pm
Forum: Puma (Tdci) · Replies: 10 · Views: 479 · Subject: Turbo Failure
Forgot to include replacing the intercooler and either carefully cleaning out its hoses or replacing them as well.
 Puma Starter motor burnt out again after 1 week, why?
jbcollier

Post29th Oct 2025 1:43pm
Forum: Puma (Tdci) · Replies: 14 · Views: 536 · Subject: Puma Starter motor burnt out again after 1 week, why?
You changed the complete ignition/steering lock assembly? Or just the electrical part?
 Puma Starter motor burnt out again after 1 week, why?
jbcollier

Post28th Oct 2025 3:00pm
Forum: Puma (Tdci) · Replies: 14 · Views: 536 · Subject: Puma Starter motor burnt out again after 1 week, why?
There was a service bulletin on this. Change the whole ignition switch lock assembly. They wear and then the key hangs up and stays partly in the “start” position which fries the starter.
 Turbo Failure
jbcollier

Post26th Oct 2025 11:54am
Forum: Puma (Tdci) · Replies: 10 · Views: 479 · Subject: Turbo Failure
Drop the sump, clean out any debris, and flush out the turbo oil return line ...on top of an oil and filter change, of course.
 TDCi heater controls
jbcollier

Post26th Oct 2025 11:53am
Forum: Puma (Tdci) · Replies: 4 · Views: 352 · Subject: TDCi heater controls
The range of valve travel and the amount of cable pull do not match. You have to adjust the cable to fully closed in the summer and to fully open in the winter.

The design of heater valve is suppo ...
 Blanked connector under cubby box??
jbcollier

Post25th Oct 2025 3:14pm
Forum: Puma (Tdci) · Replies: 21 · Views: 1030 · Subject: Blanked connector under cubby box??
For the next time...

https://www.lrworkshop.com/connectors/defender-2007/colour
 Diagnosing 2.2 TDCI engine tapping noise… Rockers? Vacuum?
jbcollier

Post21st Oct 2025 1:56pm
Forum: Puma (Tdci) · Replies: 5 · Views: 381 · Subject: Diagnosing 2.2 TDCI engine tapping noise… Rockers? Vacuum?
To isolate whether it is the vacuum pump, or other belt paraphernalia, remove the auxiliary drive belt and BRIEFLY run the engine.
 Gear change noises !
jbcollier

Post13th Oct 2025 2:35pm
Forum: Puma (Tdci) · Replies: 41 · Views: 2107 · Subject: Gear change noises !
"They all leak into the driver side floor (LHD) eventually."

Define eventually. Everything wears and leaks "eventually". I would not find it surprising if I had to replace the ...
 Don’t travel on Fri 13th they said.
jbcollier

Post10th Oct 2025 6:28pm
Forum: Puma (Tdci) · Replies: 22 · Views: 2535 · Subject: Don’t travel on Fri 13th they said.
Glad things are sorted!

"and the gearbox filler plug is on the drivers side"

Yes, if it is RHD. Otherwise...
 Gear change noises !
jbcollier

Post9th Oct 2025 4:43pm
Forum: Puma (Tdci) · Replies: 41 · Views: 2107 · Subject: Gear change noises !
Just a couple of comments:

Filling the gearbox requires having a way of pumping in an exact amount of oil. The fill plug is located high on the transmission case. You should NOT fill until it dri ...
 Rear Diff & Half Shafts / Drive flanges... Help with par
jbcollier

Post4th Oct 2025 6:51pm
Forum: Puma (Tdci) · Replies: 8 · Views: 593 · Subject: Rear Diff & Half Shafts / Drive flanges... Help with par
I live where winter starts in early October and lasts to the end of April. We sometimes get feet of snow at a time, and slippery conditions are common. I run 3 ATB diffs: one in each axle and one in ...
 Driving a Puma smoothly
jbcollier

Post3rd Oct 2025 4:14am
Forum: Puma (Tdci) · Replies: 45 · Views: 2645 · Subject: Driving a Puma smoothly
To add to LR90XS2011‘s list, also make sure your front axles are shimmed properly.
 Driving a Puma smoothly
jbcollier

Post1st Oct 2025 1:52pm
Forum: Puma (Tdci) · Replies: 45 · Views: 2645 · Subject: Driving a Puma smoothly
You mention “transmission clashing”. Do not rush shifts. It is a truck, not a sports car. Clutch in and pause for the revs to drop before shifting. Or, you can double clutch on the way up.
 2.2 Egr valve change
jbcollier

Post1st Oct 2025 1:41pm
Forum: Puma (Tdci) · Replies: 7 · Views: 641 · Subject: 2.2 Egr valve change
It is easy to take the 2.4 EGR valve to pieces. Getting it out in the first place is of equal fun.

I recommend removal and software delete as the EGR valve creates harmful deposits.
 
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