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Roy5695



Member Since: 15 Feb 2014
Location: Cornwall
Posts: 1123

United Kingdom 2011 Defender 110 Puma 2.2 XS DCPU Indus Silver
Transfer box leaking.
Hope the picture shows properly. My transfer box is leaking from the area just above the filler hole. Think this is the end of the intermediate shaft?! Any help would be much appreciated towards a fix for this problem.

Click image to enlarge
 2011 Defender DCPU 2.2 - https://www.defender2.net/forum/topic30623.html

Instagram - @r22oyp

Roy
Post #723836 16th Aug 2018 4:26pm
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Roy5695



Member Since: 15 Feb 2014
Location: Cornwall
Posts: 1123

United Kingdom 2011 Defender 110 Puma 2.2 XS DCPU Indus Silver
solved this myself this weekend, transfer box off, shaft pushed back, o-rings replaced and sealant applied. back together and fingers crossed it won't leak again! 2011 Defender DCPU 2.2 - https://www.defender2.net/forum/topic30623.html

Instagram - @r22oyp

Roy
Post #741224 19th Nov 2018 12:11pm
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hank



Member Since: 12 Sep 2016
Location: South Wales
Posts: 2218

Wales 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Has it stayed leak free? > 110 XS Double Cab
> Instagram @simonlanemind
Post #775401 29th May 2019 8:59am
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Roy5695



Member Since: 15 Feb 2014
Location: Cornwall
Posts: 1123

United Kingdom 2011 Defender 110 Puma 2.2 XS DCPU Indus Silver
It is still leak free! Thumbs Up

Although that’s jinxed it now 😂 2011 Defender DCPU 2.2 - https://www.defender2.net/forum/topic30623.html

Instagram - @r22oyp

Roy
Post #775440 29th May 2019 3:48pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6026

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Same with mine (although it was leaking at the other end of the shaft)

PITA to take the transfer box off for a 2 pence seal though.
Post #775477 29th May 2019 8:58pm
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Roy5695



Member Since: 15 Feb 2014
Location: Cornwall
Posts: 1123

United Kingdom 2011 Defender 110 Puma 2.2 XS DCPU Indus Silver
Did mine while I had the box out to do the clutch. Cool 2011 Defender DCPU 2.2 - https://www.defender2.net/forum/topic30623.html

Instagram - @r22oyp

Roy
Post #775485 29th May 2019 9:11pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16812

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Those of you who have done this, can you tell me how you went about setting correct bearing preload for the intermediate gear?
Post #775523 30th May 2019 9:13am
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Roy5695



Member Since: 15 Feb 2014
Location: Cornwall
Posts: 1123

United Kingdom 2011 Defender 110 Puma 2.2 XS DCPU Indus Silver
Piece of string, spring balance and some dodgy maths. There’s a Bearmach video on YouTube that demonstrates it much better than I could explain it. 2011 Defender DCPU 2.2 - https://www.defender2.net/forum/topic30623.html

Instagram - @r22oyp

Roy
Post #775642 30th May 2019 10:23pm
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