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Home > Puma (Tdci) > Don’t travel on Fri 13th they said.
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hornet



Member Since: 04 Jan 2010
Location: Western Europe
Posts: 373

I bet everything is in order and only a filling screw that has only been screwed in a bit has come loose. When was the last oilchange on the MT82? A bottle cork would have helped, but you're always smarter afterwards ...
Post #1069755 15th Jun 2025 4:42pm
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Johan_B



Member Since: 20 Sep 2024
Location: Gothenburg
Posts: 157

Sweden 2007 Defender 110 Puma 2.4 CSW Tonga Green
This is from the recall and service bulletin thread, I didn’t find any information other than the headline:
SSM44470 - Defender transmission oil filler plug

Could it be any correlation?
Post #1069780 16th Jun 2025 7:34am
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hornet



Member Since: 04 Jan 2010
Location: Western Europe
Posts: 373

If this had been a big issue, the Mustang forums would be full of it. It's just a plug (with gasket)!
Post #1069955 18th Jun 2025 7:29am
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 3473

United Kingdom 
ls there any update on this, was it just a new filler plug and oil change, or was there a fault with the gearbox in the end?
Post #1076608 1st Oct 2025 7:53am
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keith



Member Since: 15 Aug 2012
Location: Edinburgh
Posts: 2278

Scotland 
UPDATE (Eventually)
17 weeks ago on Friday 13 June whilst driving on the motorway I heard the filler plug being blown from the main gearbox, (very unusual) Recovered to a garage and a new plug was installed (not by myself).
I was having brakes, bearings, CV joint and halfshafts replaced on front axle. £1400. When I returned from holiday I drove it back down the motorway home, when immediately as I pulled up in 3rd I got stuck in gear. 3rd gear which is unusual as it’s usually 1st many people get stuck in and it’s the detents which are easily accessible from inside the cabin.
So it was recovered to the very good “Engine 710” in Edinburgh. The bad news came that the boxes had to be removed and the main box was toast. Turns out that it wasn’t the filler plug that was spat out (drivers side) but the plug on the (passenger side) which is not the filler plug. Someone has filled the box from this plug on the wrong side which has a spring on it and connected to the box selectors and it wasn’t tightened properly, hence losing it on the motorway.
A new Ashcroft box was ordered and some weeks later it was put back together. I was also told that whoever installed the lubricated Ashcroft lay shaft had made a hash of it so a new one was installed from LOF at the same time. £3000 and I had the boxes out only weeks before putting an LOF clutch in.
The bad news continued when I was told by ‘Engine 710’ that my glow plugs were not working and needed immediate replacement so it stayed for another few weeks and of course one was stuck solid and broke. Well….. the good news is today I got it back 17 weeks later after a ton of pain and money.
All in I’m £5K spent and happy to have my truck back. Iv been offered a 69 2A LWT which I’d need to sell my 110 for and very tempted.
Thanks for the interest in what happened but the moral of the story is, only have good engineers do your work and the gearbox filler plug is on the drivers side. Thanks to Engine 710 and Dave Ashcroft and LOF for all the parts and customer support.


Keith.



Click image to enlarge
Post #1077244 10th Oct 2025 5:47pm
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Cragster69



Member Since: 15 Jun 2021
Location: Scotland
Posts: 254

Scotland 2007 Defender 110 Puma 2.4 CSW Cairns Blue
Glad to hear you've been reunited.

Sorry to hear you found out what happens when not the fill plug is used. Craig.

“Don't believe everything you read on the internet.” ― Abraham Lincoln

www.scotgrc.co.uk


Last edited by Cragster69 on 11th Oct 2025 7:12pm. Edited 1 time in total
Post #1077253 10th Oct 2025 6:46pm
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jbcollier



Member Since: 29 Apr 2024
Location: Edmonton AB
Posts: 277

Canada 2009 Defender 110 Puma 2.4 SW Alpine White
Glad things are sorted!

"and the gearbox filler plug is on the drivers side"

Yes, if it is RHD. Otherwise...
Post #1077259 10th Oct 2025 7:28pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2343

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
Good result in the end Thumbs Up
Post #1077268 11th Oct 2025 8:38am
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