↓ Advertise on Defender2 ↓

Home > Puma (Tdci) > Oil everywhere
Post Reply  Down to end
Page 1 of 2 12>
Print this entire topic · 
Johan_B



Member Since: 20 Sep 2024
Location: Gothenburg
Posts: 126

Sweden 2007 Defender 110 Puma 2.4 CSW Tonga Green
Oil everywhere
Did a 2700 km trip over the last couple of days and drops of oil started to appear as soon as we parked. Under the hood it wasn’t so much and I believe it is the vacuum pump but can’t be sure.
Under the car though it is quite messy. The front side of the battery box is completely covered in oil. The radius arm to chassis bracket as well. From there and up to the water pump everything is covered.
Strangely it seems the engine oil level is about the same as before.
Am I right in assuming the vacuum pump? Is it likely the pump or the gasket?


Click image to enlarge



Click image to enlarge


Additionally the front diff is also oily which is probably a secondary leak from the pinion. I just had the prop shaft off, could I have upset anything by that?

Any advice is appreciated, we have another 2700 km to get home but are fairly stationary at the moment with a Ford dealer in town who should be able to get me spares for the engine.
Post #1070322 25th Jun 2025 9:24pm
View user's profile Send private message View poster's gallery Reply with quote
custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20937

United Kingdom 
I would consider cleaning it up with brake cleaner or similar, then look closely as to where the oil origin is coming from.

I’d imagine it probably is the gasket, and if so that is cheap.
You can literally unbolt it, replace the gasket, and then refit, there is torque settings in the WSM for the fixings there, you don’t need to unbolt the pipe attached to it unless you replace the actual pump. ____\We|Will|Win/___
____/🇬🇧🇺🇸\____
_//*⛽️🛢️⚙️🧰*\\_
Post #1070323 25th Jun 2025 9:28pm
View user's profile Send private message View poster's gallery Reply with quote
jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8359

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
a small amount of oil goes a long way and usually makes it look far worse.

as above clean it up and see how it goes.

Buy some spare oil, if its showing level and not dpf diluted then not too many concerns.

If its the gasket you can probably see it leak when ticking over when warm.

front prop change wont have damaged diff pinion oil seal. more likely a blocked breather, hot oil during the run pushed out as air couldnt get through axle breather. check breather Cheers

James
110 2010 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #1070343 26th Jun 2025 8:18am
View user's profile Send private message View poster's gallery Reply with quote
Johan_B



Member Since: 20 Sep 2024
Location: Gothenburg
Posts: 126

Sweden 2007 Defender 110 Puma 2.4 CSW Tonga Green
Thanks to both of you, both for technical advise but just as much for moral support. Admittedly I was a bit stressed as I crawled out from beneath the Landy last night. It looks like a complete mess.
Cleaned up the area and drove to the Ford dealer, they had the gasket on shelf and a liter of correct spec oil. Back again I could see the oil on top of the gasket that was just cleaned. Hopefully this leak is sorted.
Will investigate the breather pipe as well.
Post #1070346 26th Jun 2025 10:19am
View user's profile Send private message View poster's gallery Reply with quote
Cragster69



Member Since: 15 Jun 2021
Location: Scotland
Posts: 239

Scotland 2007 Defender 110 Puma 2.4 CSW Cairns Blue
I had a similar issue last year, fitted a new gasket, relatively cheap fix.

After replacing still had a leak, thought the gasket was damaged during fitting, but the vacuum pump had a hairline crack.

New pump and gasket needed.

Your pictures don't look as bad as mine so hopefully just a new gasket for you Thumbs Up

Oil loss was minimal, it looks worse because of the fan and air moving it and spreading over a large flat surface area. Craig.

“Don't believe everything you read on the internet.” ― Abraham Lincoln

www.scotgrc.co.uk
Post #1070347 26th Jun 2025 10:22am
View user's profile Send private message View poster's gallery Reply with quote
MatLandy



Member Since: 11 Sep 2020
Location: Paris
Posts: 202

France 2008 Defender 110 Puma 2.4 CSW Zermatt Silver
Quote:
Am I right in assuming the vacuum pump? Is it likely the pump or the gasket?


Most probably the seal on the pump pulley shaft is failing (not the seal between the pump and engine block). LR issued bulletin LTB00177 for this. If this is confirmed to be your issue, then either change the pump for a new one, or dismantle it and change the seal as some have done with success (including me), see here : https://www.defender2.net/forum/topic70364...c983cc12b2

/Mat
Post #1070348 26th Jun 2025 10:22am
View user's profile Send private message View poster's gallery Reply with quote
Johan_B



Member Since: 20 Sep 2024
Location: Gothenburg
Posts: 126

Sweden 2007 Defender 110 Puma 2.4 CSW Tonga Green
I had the seal behind the pulley fail on a previous Puma. That mess was on another level, to the point where oil made its way to the windscreen.
I will monitor for sure. I really like the fix with a new improved seal, if it comes to that I will give it a go.
Post #1070351 26th Jun 2025 10:32am
View user's profile Send private message View poster's gallery Reply with quote
blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17911

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
A failed or failing shaft seal will nearly always result in the underside of the bonnet becoming covered in oil. A failed or failing gasket seems to cause a leak going downwards and not all over the bonnet.
Post #1070353 26th Jun 2025 11:06am
View user's profile Send private message View poster's gallery Reply with quote
MatLandy



Member Since: 11 Sep 2020
Location: Paris
Posts: 202

France 2008 Defender 110 Puma 2.4 CSW Zermatt Silver
Zooming on the OP picture, there is a small oil pocket that can be seen on the pump, above the level of the gasket between the pump and engine. Only way for oil to get there to me is a shaft seal starting to fail and then oil thrown away with rotation of the pulley. I guess the seal will eventually fail completely in the future and the bonnet will be covered in oil, it’s just a matter of time.

Just my 2 cents. I can be wrong.


Click image to enlarge


Mat
Post #1070357 26th Jun 2025 1:38pm
View user's profile Send private message View poster's gallery Reply with quote
Johan_B



Member Since: 20 Sep 2024
Location: Gothenburg
Posts: 126

Sweden 2007 Defender 110 Puma 2.4 CSW Tonga Green
Sadly MatLandy is probably right, the only other explanation to the continued leak is that I screwed up (which, when I think about it may have a higher probability still).
23Nm was a bit low for my torque wrench so I calibrated as best I could, at least it should be close and on the lower side.


Click image to enlarge


Five minutes of idling and it was still dry:


Click image to enlarge


But after a short trip it was all wet again.

Let’s hope the dealer can get hold of a pump and a new gasket. At the moment I can’t attempt to rebuild the old one but will keep it and do the rebuild later.
Post #1070389 26th Jun 2025 8:45pm
View user's profile Send private message View poster's gallery Reply with quote
Johan_B



Member Since: 20 Sep 2024
Location: Gothenburg
Posts: 126

Sweden 2007 Defender 110 Puma 2.4 CSW Tonga Green
MatLandy wrote:
Zooming on the OP picture, there is a small oil pocket that can be seen on the pump, above the level of the gasket between the pump and engine. Only way for oil to get there to me is a shaft seal starting to fail and then oil thrown away with rotation of the pulley. I guess the seal will eventually fail completely in the future and the bonnet will be covered in oil, it’s just a matter of time.

Just my 2 cents. I can be wrong.


Click image to enlarge


Mat


It seems that the laws of physics was briefly suspended just to put that oil in the pocket. I've now done another 5000 km and there is no oil leak, at least not from the vacuum pump. Whistle I suspect that the oil that emerged during my first ride came from pockets in the mating surfaces between pump and engine block.
BW's description of a failed gasket match very well with my reality. Might be good to know for future readers as there is a price difference between the gasket and a new pump.
Post #1072732 3rd Aug 2025 6:47pm
View user's profile Send private message View poster's gallery Reply with quote
Johan_B



Member Since: 20 Sep 2024
Location: Gothenburg
Posts: 126

Sweden 2007 Defender 110 Puma 2.4 CSW Tonga Green
Further guidance needed
Today I was able to take a proper look at what is going on under the Landy and I hope for some advice.
Pinion seal is leaking for sure as I was able to add another 2 dl to the diff. But it looks strange as it is oily also on top of the diff. I tried to pull out the breather pipe but stopped just to ask, how hard shall I pull?

Additionally there are clean oil droplets hanging from the bell housing. The bell housing and gearbox have been oily and greasy since before so a bit hard to say what is what. It looked like it came from the left side of the bell housing. I did find droplets also there and higher up than the hole in the bell housing. Inspected through the whole with cotton pins but no oil there.
Any ideas where this can come from?
Clutch and brake fluid reservoirs are full so I assume gearbox oil. Gearbox had new oil in November.

I’ve cleaned up as best I could with brake cleaner, hopefully I can get more clues as it emerges again.
Post #1073096 10th Aug 2025 5:02pm
View user's profile Send private message View poster's gallery Reply with quote
jbcollier



Member Since: 29 Apr 2024
Location: Edmonton AB
Posts: 262

Canada 2009 Defender 110 Puma 2.4 SW Alpine White
Leaking front diff with no sign of leaking? Axle seals.

Oil gets places and loves gravity. Lots of drips and messy bottoms actually originate from the rocker cover/injector area. These engines also pressurize their crankcases when the copper injector seals give way. Oil from the bell housing is another classic sign of crankcase pressurization.
Post #1073126 10th Aug 2025 11:58pm
View user's profile Send private message View poster's gallery Reply with quote
Johan_B



Member Since: 20 Sep 2024
Location: Gothenburg
Posts: 126

Sweden 2007 Defender 110 Puma 2.4 CSW Tonga Green
Thanks. I was able to take some pictures today that might help.


Click image to enlarge

Oil droplet at bottom of bell housing, seems to come from top/side of housing, left hand side.


Click image to enlarge

Oil is clean so I don’t think it’s engine oil as that one have 10000kms now.

There is a pipe going into the bell housing further up, almost at the top, on the left side. I believe it is the clutch line. Is there a joint on that line that can leak?
If it was the slave cylinder or MTF from the gearbox I can’t see how it can come from above.



Click image to enlarge

Pinion definitely leaking, I am just puzzled why the oil is defying gravity and going up and forward. And no, I can’t find any leak from above.

Oh, and the fuel tank is leaking as well. Smile What a holiday trip we’ve had. Vacuum pump gasket, front diff pinion, something unidentified around the bell housing, diesel tank and I almost forgot, both swivel houses.
Was it ill advised to bring her to 2500 m altitude?
Post #1073246 12th Aug 2025 10:07pm
View user's profile Send private message View poster's gallery Reply with quote
jbcollier



Member Since: 29 Apr 2024
Location: Edmonton AB
Posts: 262

Canada 2009 Defender 110 Puma 2.4 SW Alpine White
Sweet Mother of Pearl, the pinion seal is not leaking. Sweating a bit, maybe. Nothing to be concerned about. If you are losing diff oil, it’s not from that seal.

A single drop on the bottom of the bell housing? Also not much of a leak. It’s not engine oil so that leaves tranny or clutch fluid. Taste and smell it. Should be obvious if it is clutch (brake) fluid. That has a strong acrid taste. PS: taste, don’t swallow.

For the record, it’s an oil leak when you get oil on your white clothing when looking at it from 10 feet away. Anything less than that is minor and very handy for preventing rust.
Post #1073248 12th Aug 2025 11:04pm
View user's profile Send private message View poster's gallery Reply with quote
Post Reply  Back to top
Page 1 of 2 12>
All times are GMT + 1 Hour

Jump to  
Previous Topic | Next Topic >
Posting Rules
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum



Site Copyright © 2006-2025 Futuranet Ltd & Martin Lewis
DEFENDER2.NET RSS Feed - All Forums