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MercianRover



Member Since: 07 Apr 2022
Location: Culworth
Posts: 163

United Kingdom 1998 Defender 110 300 Tdi CSW Java Black
300TDi crankshaft nose oil seal leak
Hi,
any caveats or special tools to help replacing the inner and outer oil seal for the timing cover on a 300TDi?

Mine has had a minor leak for too long and I plan to DIY rather than trust to a garage.

Intent is to use genuine /corteco oil seals.

Anything else I should be aware of?
Post #1069574 12th Jun 2025 1:12pm
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I Like Old Skool



Member Since: 23 Feb 2015
Location: Manchester
Posts: 860

United Kingdom 1994 Defender 110 300 Tdi ST Coniston Green
Are you aware that replacing the crank oil seal involves removing the timing belt? Time for new belt and idler/tension pulleys plus setting up the timing.
Post #1069638 13th Jun 2025 3:37pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1247

Wales 1994 Defender 110 300 Tdi CSW Alpine White
There's an O ring in there as well which is more for sealing the oil. The seal stops crap going into the sump, the O ring helps stop the oil coming out.

Seating the seal can be a bit of a Censored but using two crank sprockets and the crank pulley bolt it can be driven in slowly and evenly. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #1069682 13th Jun 2025 10:32pm
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I Like Old Skool



Member Since: 23 Feb 2015
Location: Manchester
Posts: 860

United Kingdom 1994 Defender 110 300 Tdi ST Coniston Green
Here's what I have recorded from the last time I did the timing belt in 2015 (now overdue again!).

Timing belt kit STC4096LG
Timing Belt ERR1092 Genuine Dayco
Tensioner LHP100860 Genuine INA
Idler LHV100150 Genuine INA
Crank Gear LHH100660 (with machined sides)
Gasket ERR7293
ERR4576 outer cover dust seal
ERR4575 - Inner crankshaft oil seal
ERR4710 - O-Ring
Post #1069684 14th Jun 2025 12:25am
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MercianRover



Member Since: 07 Apr 2022
Location: Culworth
Posts: 163

United Kingdom 1998 Defender 110 300 Tdi CSW Java Black
I Like Old Skool wrote:
Are you aware that replacing the crank oil seal involves removing the timing belt? Time for new belt and idler/tension pulleys plus setting up the timing.


Yep, thank you Wink
Post #1069872 17th Jun 2025 8:34am
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MercianRover



Member Since: 07 Apr 2022
Location: Culworth
Posts: 163

United Kingdom 1998 Defender 110 300 Tdi CSW Java Black
I Like Old Skool wrote:
Here's what I have recorded from the last time I did the timing belt in 2015 (now overdue again!).

Timing belt kit STC4096LG
Timing Belt ERR1092 Genuine Dayco
Tensioner LHP100860 Genuine INA
Idler LHV100150 Genuine INA
Crank Gear LHH100660 (with machined sides)
Gasket ERR7293
ERR4576 outer cover dust seal
ERR4575 - Inner crankshaft oil seal
ERR4710 - O-Ring


Thank you, very useful!
Post #1069873 17th Jun 2025 8:35am
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MercianRover



Member Since: 07 Apr 2022
Location: Culworth
Posts: 163

United Kingdom 1998 Defender 110 300 Tdi CSW Java Black
Hello,
thanks for all the suggestions on this job.

The genuine manual is quite sparse in some areas particularly regarding fitting oil seals.

The primary reason for replacing the timing bell is because of a leak between inner oil seal and crank timing belt pulley. There was no obvious reason for this having just removed the old pulley and seal. The oil seal had the void facing the inside of the engine and the front face was flush with the front of the timing cover inner face. I suspected the O ring but that was in position between crank nose and old pulley, undamaged and with traces of vaseline remaining.

Is this correct?
Tricky to tell from the myriad videos on YouTube.

Reason I ask is that there is a flange to prevent the seal being inserted too far.

The pulley and seal relative position looks good but I don't want the "joy" of having to repeat this job in the near future.

Thanks once again!
Post #1072948 7th Aug 2025 2:24pm
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