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Home > Puma (Tdci) > Puma EGR blanking plate FREE :-)
Did this plate make any difference to your cars running.
Made no difference
20%
 20%  [2]
Made my car better and i will post the results
80%
 80%  [8]
Made my car worse and i will post the results
0%
 0%  [0]
Total Votes: 10

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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 280

United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
Thanks Pete, Verdone

Let me know if the 5mm hole trick works and you still get the benefit of the plate?

off to find a 5mm drill bit Smile
Post #2553 24th Jun 2008 9:15pm
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Verdone



Member Since: 30 Apr 2008
Location: Gent
Posts: 67

Belgium 2007 Defender 90 Puma 2.4 HT Java Black
It will be for next week, cause i fell of a ladder and smashed my chin Evil or Very Mad , next tuesday the wires r coming out and then i'll look to do it, so patience Rolling with laughter


Greetings Verdone
Post #2554 24th Jun 2008 9:20pm
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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 280

United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
Ok verdone, if I get it done first I'll let you know then.

I forgot to mention that LR had recorded my fualt as an air sensor issue to!

I'm guessing the air sensor is out of range from the normal as it is sucking in more fresh air than expected, The amount of fresh air sucked in may be reduced slightly at the air intake if the EGR can pull some through the 5mm hole on the plate?
Post #2555 24th Jun 2008 9:40pm
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Bogblaster



Member Since: 04 Jun 2007
Location: Glawstershire
Posts: 119

United Kingdom 2016 Defender 90 Puma 2.2 Adventure Corris Grey
These bloody engines, I initially blanked off the more complicated side of the EGR and had a fault light, which turned out to be because my tyres are too big (as if) so not an issue. Today I blanked off the recommended side of the EGR, then caned the tits off her coming home and no lights at all, so mine doesnt seem to have a problem with blanking it. What I have done though is fitted a bigger intercooler, de-catted the exhaust and fitted Petes noisy middle pipe Mr. Green , so she does breathe much more easily.

I also ordered a scangauge as I have 4 transits as well as my 90 that use the same kit and they keep kicking up fault codes, so if I get any more problems I will let you chaps know Thumbs Up 2019 MY Disco 5 HSE Lux
Audi A4 Avant 3.0L TDI Quattro - WOW
2016 90 Adventure


Last edited by Bogblaster on 26th Jun 2008 8:25am. Edited 2 times in total
Post #2556 24th Jun 2008 10:16pm
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Verdone



Member Since: 30 Apr 2008
Location: Gent
Posts: 67

Belgium 2007 Defender 90 Puma 2.4 HT Java Black
mrwoo wrote:
Ok verdone, if I get it done first I'll let you know then.

I forgot to mention that LR had recorded my fualt as an air sensor issue to!

I'm guessing the air sensor is out of range from the normal as it is sucking in more fresh air than expected, The amount of fresh air sucked in may be reduced slightly at the air intake if the EGR can pull some through the 5mm hole on the plate?


The chaps at that forum said :


"if youve blanked off the EGR and it has a sensor on the EGR you need to drill a 5mm hole in the blanking plate

this allows sufficient air to pass to fool the ecu, but doesnt allow the EGR to open."

But the weird thing is why it gives us a air sensor warning and not something like egr Censored warning Rolling with laughter


Greetings Verdone
Post #2557 24th Jun 2008 10:42pm
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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 280

United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
I have now drilled a 5mm hole in the blanking plate and the engine sounds and drives as if fully blanked off. I have found that every time I blank the EGR it takes (as Pete's mentioned before) 3 driving cycles to come on and another 3 to turn off once removed. The current state is on so I'm hoping after another 3 cycles the light will go off and the plate (with 5mm hole) will be in.

Lets hope this works as I'm guessing it's going to be the final prototype for Pete... Thumbs Up

ps I thought I would do this quickly when I got home, I ended spending 20 minutes looking for a socket that my 2 year son dropped down inside the engine bay.... Wink
Post #2566 25th Jun 2008 8:43pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
mrwoo wrote:
I have now drilled a 5mm hole in the blanking plate and the engine sounds and drives as if fully blanked off. I have found that every time I blank the EGR it takes (as Pete's mentioned before) 3 driving cycles to come on and another 3 to turn off once removed. The current state is on so I'm hoping after another 3 cycles the light will go off and the plate (with 5mm hole) will be in.

Lets hope this works as I'm guessing it's going to be the final prototype for Pete... Thumbs Up

ps I thought I would do this quickly when I got home, I ended spending 20 minutes looking for a socket that my 2 year son dropped down inside the engine bay.... Wink


Nice work m8 , keep us posted Smile

Regards Pete
Post #2567 25th Jun 2008 8:59pm
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3707

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
Verdone wrote:
Mrwoo,

Oh the error was massflow air sensor in range but higher then expected so nuthing to worry bout Thumbs Up

Greetings Verdone


This is the same message I got thats now been cleared. I will continue to run with the blank plate un drilled for now. I cover about 400 miles a week so if there is going to be issues they should show pity soon Thumbs Up
Post #2568 25th Jun 2008 9:39pm
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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 280

United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
If any one fancies a bit of reading up on the EGR system, the first two are quite in depth long reads but I think you'll learn alot if you stick with it....

http://www.asashop.org/autoinc/nov97/gas.htm
http://www.asashop.org/autoinc/dec97/egr.htm
http://en.wikipedia.org/wiki/EGR_Valve
Post #2599 27th Jun 2008 1:30pm
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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 280

United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
EGR blanking plate = engine warning lamp
EGR blanking plate + 5mm hole = engine warning lamp

Andrew has your warning light come on again after resetting?

Thanks Rich
Post #2611 1st Jul 2008 7:40am
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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 280

United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
Has anyone got any news on how to run with an EGR blanking plate without setting the warning lamp off?
I'm keen to get a plate back in mine as the engine ran much smoother, but I am worried about running with the lamp on.

Cheers Rich
Post #2953 28th Jul 2008 8:35pm
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Verdone



Member Since: 30 Apr 2008
Location: Gent
Posts: 67

Belgium 2007 Defender 90 Puma 2.4 HT Java Black
Lo, just got back from portugal, i drove with the plate still in ofcourse no problems just the light i have to reset from time to time Laughing
Post #2992 31st Jul 2008 3:11pm
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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 280

United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
Hey Verdone, with regards to the Scanguage you have, I have read that there are 10 preprogrammble fault code reset programs that can be written to the engine. Do you know if a reset program can be sent to the ECU each time you switch on the ignition thus cancelling out the engine light with the plate fitted?

Cheers Rich
Post #3057 4th Aug 2008 5:31pm
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mse



Member Since: 06 Apr 2008
Location: UK
Posts: 5024

United Kingdom 2016 Defender 110 Puma 2.2 XS CSW Scotia Grey
has anyone tried disconnecting the EGR sensor or power feed and or reconnecting the monitor pins? Mike
Post #3058 4th Aug 2008 6:19pm
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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 280

United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
mse wrote:
has anyone tried disconnecting the EGR sensor or power feed and or reconnecting the monitor pins?


I have tried disconnecting the sensor to no avail, it doesn't seem to make the engine run as smoothly as one with a blanking plate fitted. I think mine may be stuck open so whatever I do with the power to the EGR vlave makes no difference.

What do you mean by reconnecting the monitor pins?
Post #3059 4th Aug 2008 6:25pm
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