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Timo



Member Since: 14 Jul 2011
Location: Peterborough Ontario
Posts: 171

Canada 1984 Defender 110 300 Tdi SW Alveston Red
Overall not too difficult to do the swap. More time consuming and fiddly. I completely wrenched my back pulling the transfer case off the workbench on Friday but was able to continue

A few things to note

I hate defender parking brake pad retainer springs (just saw a special tool that may save me)

I also hate propshaft bolts. (Have a tool on order). Not hard to do up. Just massively fidgety for 16 bolts. Each one takes a few min. That's an hour just to get the props back on !!!

All oiled up and ready to go about $100 later in oil

The reward is finally driving it again. Gearing is really good. No leaks. No strange noises. Good to be back on the road.

Next winter I will rebuild the old one and see what the issue is

Time to get the soundproofing back in, cubby box (2 years later), then look after some other pits and pieces

Cheers

Tim Series II in pieces
1984 Defender 110 (3.5l V8 now 300TDI)
Post #519444 31st Mar 2016 3:06am
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gazman



Member Since: 17 Aug 2015
Location: Liverpool
Posts: 652

United Kingdom 2003 Defender 90 Td5 HT Alpine White
did you ever get to the bottom of it as mine sounds the same 2014 - current ..... 2003 defender td5 90 (my car)
2009 - current .... 2005 zx10r
Post #619019 24th Apr 2017 5:12am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16879

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Timo wrote:
...
I also hate propshaft bolts. (Have a tool on order). Not hard to do up. Just massively fidgety for 16 bolts. Each one takes a few min. That's an hour just to get the props back on !!!
...


The best tool I have found for these is a Snap On 9/16" AF Flex Socket.
Post #619066 24th Apr 2017 10:44am
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