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MatLandy



Member Since: 11 Sep 2020
Location: Paris
Posts: 176

France 2008 Defender 110 Puma 2.4 CSW Zermatt Silver
Side / Spider gears excessive play ? (Puma 110 rear)
My 110 Puma has a "clong" noise coming from the rear that I can hear now and then when the radio is not loud enough. And I know it's not coming from the A-frame ball joint or bushes, as I just renewed those myself.

I can provoke the "clong" rather easily when parked, handbrake on, rocking the car back and forth, and the noise is clearly coming from the rear diff !

Here is a little video for you : inspection camera through the filler hole, pointing towards one of the diff aperture so one can see the internal side / spider gears, handbrake on, one rear wheel off the ground which I am rotating.
?si=g164rjOYTNGXUru5
I see almost no movement of the diff casing itself, so I assume the ring & pinion backlash is not excessive. However I see a lot of play between the side / spider gears ...

What do you think ? Is this amount of play normal ? ... I think I need a new diff Big Cry

/Mat
Post #1028088 15th Mar 2024 7:59am
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 239

United Kingdom 2014 Defender 110 Puma 2.2 CSW Aintree Green
I was watching your vid before I read your final comments, and was thinking the same.. I can't see any real movement in the diff casing, and I've looked but can't be sure if the spider gear shaft is worn and causing that play rather than gear tooth wear or clearance..
I suspect it will need replacing if it turns out to be what I've suggested. 😩
Post #1028113 15th Mar 2024 12:09pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3209

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
To me looks normal gear backlash.

Have you checked the drive members? Maybe you should even consider going for one piece halfshafts? 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #1028115 15th Mar 2024 12:30pm
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MatLandy



Member Since: 11 Sep 2020
Location: Paris
Posts: 176

France 2008 Defender 110 Puma 2.4 CSW Zermatt Silver
This is the 4 Pin diff from factory, that is fitted to rear axle of 110/130 since around 2002, and that is found in Pumas and late TD5. (so not the infamous 2 Pin diff found in front axles that is more often discussed on this forum).

@Dinnu : I do have 1 piece halfshafts already, so no play from that area
@Andy : I believe the play in the diff is the addition of wear from the pin holding the gears, from worn gear tooth, etc.

Another short video for you, where you can see one of the pin the spider gears runs on that seems loose in the casing :
?si=IjTp0R0RKZ6ekiBf

/Mat
Post #1028125 15th Mar 2024 1:55pm
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 239

United Kingdom 2014 Defender 110 Puma 2.2 CSW Aintree Green
I like your camera work Thumbs Up
that play in the pin housing is what I was trying to explain, in my earlier comments..
ive not had a diff apart yet but have read that excessive wheel spin can cause the gears in the diff to rotate far quicker than they were ever designed to and cause the pin housing to oval...
if that play is excessive there is no repair or shimming that can do anything..
Post #1028126 15th Mar 2024 2:15pm
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MatLandy



Member Since: 11 Sep 2020
Location: Paris
Posts: 176

France 2008 Defender 110 Puma 2.4 CSW Zermatt Silver
drawing of the internals ... courtesy of LR Laughing


Click image to enlarge


How can the pin float in the casing as shown in my short video? if the 2 pins are crossing each other in the middle, then they should be relatively solid to one another, and prevent them from floating?

/Mat
Post #1028133 15th Mar 2024 2:34pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7687

2011 Defender 110 Puma 2.4 USW Stornoway Grey
they are not fixed to each other and move

when do you get the noise? Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #1028134 15th Mar 2024 2:38pm
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MatLandy



Member Since: 11 Sep 2020
Location: Paris
Posts: 176

France 2008 Defender 110 Puma 2.4 CSW Zermatt Silver
I get the "clong" noise when changing for example from reverse to 1st gear, and vice versa. I can also provoke it when parked, engine turned off, handbrake on, rocking the car back and forth, I can clearly hear it coming from the rear diff.

/Mat
Post #1028137 15th Mar 2024 2:46pm
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 239

United Kingdom 2014 Defender 110 Puma 2.2 CSW Aintree Green
Possibly there would be more wear in the bore of the spider gears and or the surface of the pin on which they rotate, than in the bore of the casing where the pins locate.. The pins don't rotate but do bear the loads so obviously can distort their housing in the diff case..
As I said I've not had one apart so just my thoughts👍
Post #1028138 15th Mar 2024 2:49pm
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MatLandy



Member Since: 11 Sep 2020
Location: Paris
Posts: 176

France 2008 Defender 110 Puma 2.4 CSW Zermatt Silver
Thanks Andy ... I think the same, not having dismantled one myself either.
I unfortunately cannot ignore the "clong" noise for fear of it getting worse at the wrong time at the wrong place etc. So will need to decide on preventive action. Easy but expensive is to get a rebuild unit from ashcroft. Oh well, let's wait a bit and see what the others suggest.

/Mat
Post #1028149 15th Mar 2024 3:29pm
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 239

United Kingdom 2014 Defender 110 Puma 2.2 CSW Aintree Green
Well I'm interested in this as I have a terrafirma e locker to go in my rear diff.. And an ashcroft atb for the front..
So at some point I'll be getting familiar with diffs🤔🤣..
Have you also checked the backlash or pinion /crown wheel play.. Maybe release the hb with the front wheels chocked and see what movement you get on the propshaft..
Post #1028152 15th Mar 2024 3:40pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3209

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Are you sure it is not the hand brake not doing the noise during testing. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #1028155 15th Mar 2024 3:55pm
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MatLandy



Member Since: 11 Sep 2020
Location: Paris
Posts: 176

France 2008 Defender 110 Puma 2.4 CSW Zermatt Silver
Quote:
Are you sure it is not the hand brake not doing the noise during testing.

Yes I am sure : laying on the floor under the car, handbrake on, I can rock the landy back and forth grabbing the anti-roll bar with my hands, and the "clung" noise distinctively comes from the rear diff.

/Mat
Post #1028169 15th Mar 2024 5:21pm
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 239

United Kingdom 2014 Defender 110 Puma 2.2 CSW Aintree Green
I forgot to mention a tool I recently got to help with bearing work on a diff..
Its made by vevor and if you Google clam shell puller.. Normally these type of tools have been prohibitively expensive for one off jobs but this is reasonably priced or was when I got it.. Around the £70 mark if I remember correctly.. Google it and there's a bit on the tube about it.. 👍
Post #1028174 15th Mar 2024 5:56pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19578

United Kingdom 
Are you sure the pinion oil seal hasn’t worn oval and the bolt has became somewhat loose.
A knackered prop UJ can cause such issues by sending its uneven rotational movement down towards the diff.
In turn that can cause further wear on the diff, and excess play in the driveline towards the wheels from the prop.
Bearing in mind the UJ nearest the diff could be worth looking at, and is difficult to check without unbolting. Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧
Post #1028178 15th Mar 2024 6:03pm
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