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| LandRoverAnorak Member Since: 17 Jul 2011 Location: Surrey Posts: 11240   
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Essentially, yes. The rivnut should be a snug fit in the hole so the nearest drill bit size. Darren
110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak "You came in that thing? You're braver than I thought!" - Princess Leia |
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25th Oct 2022 9:22pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5736 
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Cheers 1999 Defender TD5 110
Regards John M0VAZ Econet Station 48 no clock |
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26th Oct 2022 8:14am |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5736
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No real door updates other than I picked up a sheet of 3mm ally to use as the new door card
Hopefully Sunday will be dry and I can get some more work done. 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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11th Nov 2022 6:53pm |
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| geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4392
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Oooo are you going to add anything like a cooker shelf or storage?
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11th Nov 2022 6:56pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5736
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It wasn't my original plan. But I had considered some kind of door shelf thingy. 1999 Defender TD5 110
Regards John M0VAZ Econet Station 48 no clock |
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11th Nov 2022 8:43pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5736
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Managed to get a bit more done today.
Got the 3mm ally sheet cut to go on the door. Drilled the holes through the 3mm ally that will be used to attach it to the door frame. Got all the holes drilled in the door frame. 1 rivnut done and fixed. Then spent the next hour faffing to try and get the rest of them done. Managed to damage the thread on the rivnut gun that takes the rivnut insertion tool. Test fitted the new door lock but can't get the barrel housing centred in the door 
Saw me arse and packed in. I think I will be replacing the rivnut tool for a new one. 1999 Defender TD5 110
Regards John M0VAZ Econet Station 48 no clock |
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13th Nov 2022 7:34pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5736
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Managed a bit more on the door.
The original old vinyl covering was removed from the hardboard and test fitted to the sheet of ally and all in all, fits OK. I think I have some contact adhesive to mount the vinyl/foam covering to the ally sheet. This will be mounted to the door frame via bolts/rivnuts. At the weekend found some time to test fit the door to the car just in case and gave me a chance to compare side by side. I need to drill a 13mm hole for high level brake light wiring and also a mount for an earth cable. Vinyl to ally sheet testing  Click image to enlarge Test fit to the Landy Click image to enlarge Click image to enlarge Old and new carrier Old Click image to enlarge New Click image to enlarge I did discover the old door hinges have play - which I am going renew. Next stop is drill holes and get the door over to paint man. 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock Last edited by excossack on 6th Jan 2023 11:44am. Edited 1 time in total |
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4th Jan 2023 2:02pm |
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| Screbble Member Since: 26 Apr 2015 Location: Lancashire Posts: 2024 
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Looking good John.
A job well done 👍 Can’t wait to see it painted. |
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5th Jan 2023 9:04pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5736
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Cheers. Its coming along slowly. Working in a cramped shed or when raining slows me down a bit. 1999 Defender TD5 110
Regards John M0VAZ Econet Station 48 no clock |
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6th Jan 2023 11:43am |
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| Screbble Member Since: 26 Apr 2015 Location: Lancashire Posts: 2024
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Yes I can just about fit my 90 in the garage - loaded with ballast to lower it by 5-10mm to clear the up and over door mechanism. Makes such a difference this time of year when doing ‘bigger’ jobs.
Mind you, all the ‘stuff’ I had to move out of the garage is now tripping me up. Have you considered one of those gazebo type car shelters? |
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7th Jan 2023 4:05pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5736
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A gazebo type shelter is an option but lack of storage space to keep it.
Maybe more room once I upgrade the shed to a 10x10ft rather than a 8x10ft. 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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7th Jan 2023 6:45pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5736
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Popped into see the paint man to discuss painting the door. After a chat, I think the job has grown to whole rear end respray...
Some ally corrosion on the panel where the number plate attaches to and the same the other side. Might as well get the job done properly and get these replaced as well. But this does delay things... mmmm 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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10th Jan 2023 2:46pm |
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| geobloke Member Since: 06 Nov 2012 Location: Nottinghamshire Posts: 4392
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Plus they do have the habit of blowing away   |
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10th Jan 2023 5:53pm |
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| Screbble Member Since: 26 Apr 2015 Location: Lancashire Posts: 2024
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These things always happen to me I’m sure that cost aside, it’ll be well worth it 👍 |
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10th Jan 2023 6:22pm |
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