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sasdiscos



Member Since: 22 Jul 2023
Location: UK
Posts: 122

 
14CUX issues, help please
So.

I have the loom in place.
Only 3 important wires to test.

Mains, ignition and ground.

As soon as I connect the battery the main relay energises.
This is without power to the ign switch.

I have checked all the terminal pins and all seems ok.

The only thing that is different to the drawings is the diodes in the 2 relays.

Rpi sent out 2 relays without diodes.

I’ve spent hours on this now just going round in circles.

I even took the loom back out of the car and tested on the bench.

Anything I should be checking please folks?

Thanks. Steve.
Post #1007272 11th Sep 2023 8:15pm
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sasdiscos



Member Since: 22 Jul 2023
Location: UK
Posts: 122

 
And I have a second ecu that does the exact same thing.

The only thing left is the loom from rpi.

Steve.



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Post #1007274 11th Sep 2023 8:17pm
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rallysteve



Member Since: 10 Feb 2014
Location: Cumbria
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United Kingdom 2002 Defender 110 Td5 DCPU Keswick Green
Do the relays energise when the ecu is unplugged? 02' 110 TD5 Double Cab Rebuild Thread
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Post #1007275 11th Sep 2023 8:32pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
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Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Are the relays the right type and style? Is the inertia switch working?
Post #1007279 11th Sep 2023 8:48pm
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sasdiscos



Member Since: 22 Jul 2023
Location: UK
Posts: 122

 
rallysteve wrote:
Do the relays energise when the ecu is unplugged?


No, only when the ecu is plugged in.
Post #1007281 11th Sep 2023 8:54pm
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sasdiscos



Member Since: 22 Jul 2023
Location: UK
Posts: 122

 
NickMc wrote:
Are the relays the right type and style? Is the inertia switch working?


They are double throw but don’t have the diodes in. Rpi say this shouldn’t matter.
Post #1007282 11th Sep 2023 8:54pm
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rallysteve



Member Since: 10 Feb 2014
Location: Cumbria
Posts: 2198

United Kingdom 2002 Defender 110 Td5 DCPU Keswick Green
Are you certain you have all the earths connected? Can only see one in your photo but from memory my loom has at least 3 02' 110 TD5 Double Cab Rebuild Thread
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Post #1007292 11th Sep 2023 9:43pm
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sasdiscos



Member Since: 22 Jul 2023
Location: UK
Posts: 122

 
There are 2 ring crimps that earth to the head. Tested ok and one that is at the front. Again tested ok. Have checked all of them with a meter right up to the connector.

At a complete loss now.

Steve.
Post #1007296 11th Sep 2023 9:56pm
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6480

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
What's the colour code of the input wires on the RPi loom? I can see brown (x2 or is one black), green, purple, white.

The very basics you need are a permanent (battery) 12V feed into the loom, and a switched 12V ("ignition") feed, plus one or more grounds, depending how the loom has been made.

It's critical ALL the earths/grounds are back to the battery -ve. ECU pins 14, 27, 40 all need to be at 0V.

I can't work out from the photo what's going on with the wiring near your toggle switch (too many black wires), can you clarify? Need some more detail.

You have an alligator clamp on ground(s), a feed into a green wire on the black plug in the middle, and a feed into a thin white wire.

The permanent battery feed should be to whatever (large) wire ends up at the 30 terminal of the main relay (which I think is the one on the black base).

The ignition feed should be to whatever (smallish) wire ends up at the 86 terminal of the fuel pump relay (blue base probably).

This assumes RPi's loom follows the factory manual schematic...

Basics to check.

Remove ECU, meter on continuity.

ECU pins 14, 27, 40 back to battery -ve terminal
ECU pin 15 back to battery +ve terminal
ECU pin 19 to "ignition switch" output

Remove main relay

Terminal 30 and 86 back to battery +ve terminal
Terminal 85 to ECU pin 12

Check relay terminal matches wiring of relay sockets, not sure it can happens so much with double output relays but there are those around with 30 and 86 swapped which will cause havoc!  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #1007301 11th Sep 2023 10:25pm
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sasdiscos



Member Since: 22 Jul 2023
Location: UK
Posts: 122

 
Martin, Thanks so much for the info, Will double check again tonight.

There are 3 grounds. 2 ring crimps that would bolt to the head. And one wire that ends up on the lh bank by the alternator. Bells back to the multi plug earth point but can’t remember which one, this struck me as an odd place to have an earth point.

I ran a new 16mm earth direct to battery from the head.

There is brown green up to the main relay from the fuse box. Perm live. The. Purple white from the fuse box to the fuel pump relay. Again perm live.

A switched ign white green but the dig says slate white. The loom is white green though.

I put diodes in the relays last night to check and it made no difference.

I have belled out to test for shorts but couldn’t find any.


I’m so close to going for a start and this is doing my head in. It’s ready to go.

Thanks again, Steve.
Post #1007324 12th Sep 2023 7:25am
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sasdiscos



Member Since: 22 Jul 2023
Location: UK
Posts: 122

 
It's critical ALL the earths/grounds are back to the battery -ve. ECU pins 14, 27, 40 all need to be at 0V

Rpi told me ground connections were 4/14/40…..


Steve.
Post #1007326 12th Sep 2023 8:13am
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MercianRover



Member Since: 07 Apr 2022
Location: Culworth
Posts: 124

United Kingdom 1998 Defender 110 300 Tdi CSW Java Black
sasdiscos wrote:
NickMc wrote:
Are the relays the right type and style? Is the inertia switch working?


They are double throw but don’t have the diodes in. Rpi say this shouldn’t matter.


This is incorrect - they wouldn't have been used if they didn't serve a purpose.
I recall the 100" Bowler racer had a problem which we traced to the relays not being the type with diodes.
Post #1007327 12th Sep 2023 8:21am
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6480

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
sasdiscos wrote:
Rpi told me ground connections were 4/14/40


OK yes 4 might need to be ground too, perhaps only with cats though.

27 definitely should be grounded.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #1007338 12th Sep 2023 9:20am
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1568

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
The diodes are going to be fitted in the relays to avoid voltage spikes to the ECU. It sounds like something is wired backwards or wrongly pinned out.
Post #1007410 12th Sep 2023 8:07pm
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