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Trendkill110



Member Since: 04 Sep 2021
Location: Yorkshire
Posts: 73

United Kingdom 2008 Defender 110 Puma 2.4 XS DCPU Barolo Black
2.4 2008 Whistling / blowing issue
Hello folks.

2008 2.4 110 and an issue has arisen.

Figured I'd bang a couple of quick videos on here.

First Puma I've owned so worth an ask as possibly a common fault???

Comments welcomed.

Thanks in advance 👍🏻

https://youtube.com/shorts/uHowSgJtwRQ?feature=share

https://youtube.com/shorts/Sfe5KhUM8Kk?feature=share
Post #929504 12th Nov 2021 4:57pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5416

2006 Defender 110 Td5 USW Zermatt Silver
Exhaust manifold to turbo gasket. They distort, as does the turbo body. Remove the heat shield and look for soot /heat marks.
Post #929550 12th Nov 2021 10:33pm
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carrotbay



Member Since: 18 Aug 2013
Location: Northants, UK
Posts: 694

United Kingdom 2008 Defender 110 BMW M57 3.0 Diesel XS CSW Auto Santorini Black
As already said, most likely to be the manifold to turbo gasket. Take the shield off and have a look for any black soot. Also check the manifold itself as I had a crack in mine with the same results.

If it is the gasket either replace and hope for the best, or take off the turbo and get it skimmed and replace gasket .. or replace the gasket with a Nakatenga one that is designed to deal with any imperfections

https://www.4x4overlander.com/product/naka...-gasket-2/
Post #929584 13th Nov 2021 9:39am
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Trendkill110



Member Since: 04 Sep 2021
Location: Yorkshire
Posts: 73

United Kingdom 2008 Defender 110 Puma 2.4 XS DCPU Barolo Black
Thanks for that guys!

Overlander 4x4 are only 30 minutes drive away from me so heading over there this morning to collect the gasket and stud set.

Any ideas of torque settings for the stubs / nuts?

Thanks again 👍🏻


Click image to enlarge



Click image to enlarge
Post #929786 15th Nov 2021 9:53am
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carrotbay



Member Since: 18 Aug 2013
Location: Northants, UK
Posts: 694

United Kingdom 2008 Defender 110 BMW M57 3.0 Diesel XS CSW Auto Santorini Black
Hi

23Nm for the turbo to manifold
45Nm for the turbo to exhaust down pipe/cat
Post #929810 15th Nov 2021 12:47pm
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Trendkill110



Member Since: 04 Sep 2021
Location: Yorkshire
Posts: 73

United Kingdom 2008 Defender 110 Puma 2.4 XS DCPU Barolo Black
Gasket and nuts / studs collected.

Heat shield removed.

Already looks to have the uprated / thicker gasket fitted.

I believe that looks like a cracked manifold!

Where can I source a replacement that's been skimmed so I know it's decent and hopefully only have to do this once?

Thanks again Big Cry


Click image to enlarge



Click image to enlarge
Post #929815 15th Nov 2021 1:26pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5416

2006 Defender 110 Td5 USW Zermatt Silver
Two options. Fit new kit and see how it goes. Or remove turbo, and exhaust manifold and get the machined flat. Check for cracks when doing any of it.
Post #929819 15th Nov 2021 2:04pm
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Trendkill110



Member Since: 04 Sep 2021
Location: Yorkshire
Posts: 73

United Kingdom 2008 Defender 110 Puma 2.4 XS DCPU Barolo Black
Land Andy -

I think I've found a crack as pictured.


Click image to enlarge


Does anyone know if the exhaust manifold is the same as fitted to transits?

Thanks again 👍🏻
Post #929822 15th Nov 2021 2:14pm
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carrotbay



Member Since: 18 Aug 2013
Location: Northants, UK
Posts: 694

United Kingdom 2008 Defender 110 BMW M57 3.0 Diesel XS CSW Auto Santorini Black
I bought a used transit one off eBay, took off the turbo and got them both machined flat and refitted with a standard gasket. Prior to that I’d been through several gaskets and it was a PITA despite getting pretty quick at changing them.

No issues yet .. 3 years since doing it properly.
Post #929826 15th Nov 2021 2:17pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5416

2006 Defender 110 Td5 USW Zermatt Silver
Trendkill110 wrote:
Land Andy -

I think I've found a crack as pictured.


Click image to enlarge


Does anyone know if the exhaust manifold is the same as fitted to transits?

Thanks again 👍🏻



Yes. I noticed that, and part of the reason I made the comment. Wasn’t sure if was a casting line though. Also the casting of the turbo isn’t great as I’ve previously found out.



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Post #929828 15th Nov 2021 2:24pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

fords part number 6C1Q-9430 for exhaust manifold on 2.4 engine mk7 2006 - 2014 transit
Post #929836 15th Nov 2021 3:03pm
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Trendkill110



Member Since: 04 Sep 2021
Location: Yorkshire
Posts: 73

United Kingdom 2008 Defender 110 Puma 2.4 XS DCPU Barolo Black
Has anyone had experience with these?


Click image to enlarge


Land Rover are coming in at £330+VAT

Ford Parts UK are coming in at £445+VAT
Post #930020 16th Nov 2021 8:08pm
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Ianh



Member Since: 17 Sep 2018
Location: Essex
Posts: 1740

United Kingdom 
Blimey... Ford more expensive than land rover ! the world has gone Topsy-Turvy
Post #930033 16th Nov 2021 9:43pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Land Rover Logo
SKULR004489
Genuine OEM LR004489 - LR Manifold - Exhaust (LR004489) part for Defender 2007 >. Authentic LR Part.
£758.48 + P&P

I say that price is cheep for JLR genuine Manifold - Exhaust


Last edited by dorsetsmith on 16th Nov 2021 9:54pm. Edited 2 times in total
Post #930035 16th Nov 2021 9:49pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5416

2006 Defender 110 Td5 USW Zermatt Silver
Not wishing to pee on your parade but check



Click image to enlarge
Post #930036 16th Nov 2021 9:52pm
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