 | Home > Maintenance & Modifications > Nugget Stuff replacement air filter box |
 
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| JOW240725 Member Since: 04 May 2015 Location: Suffolk Posts: 7873   
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 can you post at my cost?  James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641 MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557 Instagram @suffolk_rovers |
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25th Oct 2018 12:41pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562 
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Already spoken for...
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25th Oct 2018 1:35pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562
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Removal of all this, Land Rover designers, just what where you thinking of? A simple tube would have worked..
30 mins... and all out, hacksaw to cut the plastic tubes from the vent side to the box. Held on by a stupid bracket... but, it all came out.... all this... pipe work...  Click image to enlarge Next up getting that  filter box out... I have a/c, so there is pipe right next to the box, had to remove the large fan cowl for more access and then the old bracket at the back, which I drilled the 6 pop rivets from underneath the inner liner, and pryed the box off the rubber grommets.. this took 30 minutes, two bloodied knuckles, but, it came out.
Click image to enlarge More updates to follow....with more detailed pictures of the install of the nugget stuff airbox and hose and then the new sealed filter housing, plus the snorkel, but most of you probably either have one, or know how to do this... |
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25th Oct 2018 1:45pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562
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New airbox in, nicely sealed up, managed to get the airbox in without removing the wheel and liner.
Click image to enlarge Click image to enlarge Clamped the hose on with a generous amount of sealant on the airbox opening and the inside of the hose. Click image to enlarge Click image to enlarge Snorkel now on Click image to enlarge Will tackle installing the new airfilter housing tomorrow, looks straight forward now with the hoses ready to be connected up |
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25th Oct 2018 4:51pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562
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People, check and replace your air filter, this is after 3000 miles through France, Italy, Slovenia and Croatia.
Was brand new in August! Click image to enlarge |
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25th Oct 2018 5:15pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562
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Part two, fitting the new air filter box....
Somewhat easy to fit, two bolts on the housing attach to existing holes on the vehicle, no,drilling, one to the side of radiator mount and the other to the wing gutter, which is adjustable to make the unit fit correctly. I found that getting a good seal on the plastic extender tube to the air filter housing itself, it was best to attach the jubilee clip before I fitted it in the vehicle. Making sure to push the tube down as far as it would go, then attach the jubilee clip onto the housing. Click image to enlarge Click image to enlarge The rest was straight forward, attaching the flexible hose to the plastic extender and then attaching the turbo intake hose. You will notice that the MAF has been refitted in the new unit. Click image to enlarge Click image to enlarge Tighten the two attachment bolts once everything was in place and robert’s your fathers brother. Test drive, noticably smoother on acceleration, seems to pull better, hesitation in first and second has gone and a nice growl from the snorkel on acceleration, growl only noticeable with the window down. More power on pick up, seems so. So, worth it, yes, after all the useless plastic pipework I removed and that woefully inefficient old airbox, and I have the knowledge the system is fully sealed from the RAI all the way to the turbo, before, guess work. Cheers Mark |
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26th Oct 2018 4:13pm |
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| Scoobeenut Member Since: 04 Mar 2015 Location: West London Posts: 310 
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Great write up on the install đź‘Ť can I ask where you bought the Nugget Stuff airbox in the UK or did you import it direct?
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26th Oct 2018 4:21pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562
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Thanks, First Four are the UK distributor for the airbox and filter housing.
Www.firstfour.co.uk  |
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26th Oct 2018 4:30pm |
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| blackwolf Member Since: 03 Nov 2009 Location: South West England Posts: 16884 
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If I understand this right, the flexi from the intake attaches to the plastic extender tube (presumably to clear the alternator), and the extender tube fits into the new filter housing?
Did you happen to measure the i/d of the flexi or the o/d of the extender tube? I do like this filter but would need to mate it to a Nakatanenga RAI which alread replaces all the pipework to the standard filter with a much larger-bore sealed pipe. I'm not sure if there would be integration issues. |
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26th Oct 2018 5:40pm |
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| Bluest Member Since: 23 Apr 2016 Location: Lancashire Posts: 3997 
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Were you able to remove the old airbox without disturbing the AC pipework. If so, how? I tried and failed in the past
 2007 110 TDCi Station Wagon XS |
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26th Oct 2018 5:45pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562
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Yes, that’s how it connects, the extender tube has a “cutout” in it to avoid fouling the alternator. The advise was to use the large cable ties to pull the extender closer to the inner wing, I found I didn’t need to do that.
I think the flexi tube is 90mm. My guess with the Naka, you just need to clamp the hose down to the extender....assuming it’s 90mm, if not, won’t fit as is me might require a step down / step up. The air filter housing came with a new extender. |
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26th Oct 2018 5:50pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562
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Yep, took off the engine fan cowl, made sure the rubber bungs were free off the mount, which was removed, the 6 pop rivets as part of the install. Wasn’t easy, but yes it came out ok. |
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26th Oct 2018 5:52pm |
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| nugge t Member Since: 03 Apr 2014 Location: Brisbane Posts: 50 
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Great write up mate on great products...mind you I might be a bit biased!!
Just a tip on removing the old air filter box if fitting mine and you are totally committed to doing so.....hacksawing one of the feet off the old air filter box makes it a lot easier to remove...but it is a total commitment step When I fitted mine I may have even taken a bit more then that off..... |
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29th Oct 2018 11:46pm |
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| 2010Blackdefender90 Member Since: 07 Jan 2018 Location: London Posts: 562
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Biased
Agree, cutting the feet off would have made it easier, but someone wanted the old one, in tact.
Superb quality products, and easy to install |
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29th Oct 2018 11:55pm |
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