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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7873

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
Looks good to me, nice work Dinnu!!! Bow down

Close to reassemble!! James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #899209 20th Apr 2021 6:49pm
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jimbo55



Member Since: 15 Jul 2020
Location: Midlands
Posts: 385

United Kingdom 
Really good work Dinnu, keep it up!

Very refreshing to see people do proper jobs, doing it right the first time and not “bodge it and scarper” like far too many people and companies are doing these days
Post #899216 20th Apr 2021 7:09pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
JOW240725 wrote:
Looks good to me, nice work Dinnu!!! Bow down

Close to reassemble!!


Yeah, finally I can see a time when I start reassembly. There is still a lot of stuff to do, like dashboard panels, pedal boxes, heater box...the small items are as time consuming I imagine.


jimbo55 wrote:
Really good work Dinnu, keep it up!

Very refreshing to see people do proper jobs, doing it right the first time and not “bodge it and scarper” like far too many people and companies are doing these days


Been lurking online to see and get ideas from other peoples builds. Seen some good ones too however. For me, no shortcuts allowed, and what cannot be seen has to be as good and shiny as anything else.


Thank you all for the positive comments. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #899231 20th Apr 2021 8:44pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Bulkhead installed, and gearbox and tcase waiting to go in too.



Click image to enlarge




Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #900772 30th Apr 2021 7:07pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
That is a pic well worth waiting for Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #900793 30th Apr 2021 9:31pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
With some hardware between the chassis rails 😁



Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #900854 1st May 2021 12:23pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Got a new batch of Shire blue. After a bit of tweaking to the colour, managed to get to match quite well. The vents are now painted with the new batch. Still to glue the vent seals Idea


Click image to enlarge



Finalized the remaining small parts that go on the tcase, like the bracket for the handbrake levers (this is the old style) and the handbrake assy itself. The brake drum had some yellow markings, and since I had some taxi yellow laying around, I thought why not!!


Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #902100 9th May 2021 8:15am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
Loving the finishes on the vent flaps and the brake drum Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #902446 10th May 2021 8:50pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Thank you Clayton. It is very hard to get the true colour of the Shire blue on camera. Think the light in the garage is not good enough. Sorry that still have to wait a bit until I can roll it outside Sad

In the meantime, the fuel tank has been installed. It is an aftermarket one (the gaskets are in blue bags Whistle ), and it took some fiddling to get it to line up properly with the tub outrigger. I did not want to scratch the new paint - as I had to repaint it as the paint it came with was flaking off. Just a blast of air was enough to remove all the original paint Big Cry I also took the opportunity to spray/blast paint down between the tank and the reinforcing plate below it, as the supplier does not worry about leaving exposed metal there!!

I hope I do not get issues when I fit the fuel connectors. I know that the pickup tube flange screws will need some fuel resistant sealer as the holes on this aftermarket tank are right through, and not blind like the original tank.



Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #902513 11th May 2021 7:06am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
The fuel tank looks good in it's place Thumbs Up

Yes i know what you mean with the pic's of the shire blue as in some of them it looks a different shade Rolling Eyes

That will be a big day when you can roll it out side Cool 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #902750 12th May 2021 8:50pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
So I thought I would have some easy days re assembling the dashboard back.... it looked to be in decent condition.
Opened up the lower dash to replace the foam on the lower vent flaps as it had crumbled. What I found inside the lower dash would have made an entomologist a happy chap Rolling with laughter
After cleaning the metal work, I was not happy with how it looked... paint was flaking off, with surface rust underneath the paint. So some more cleaning, scrubbing and rust cleaning later, here is a preview with how the plate that goes behind the vents look like.



Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #903261 15th May 2021 6:05pm
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mikeh501



Member Since: 07 Jan 2013
Location: United Kingdom
Posts: 1142

United Kingdom 
nice job. i found the remians of a mouse hiding in the foam by the heater box in mine lol
Post #903266 15th May 2021 6:20pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
^^^ no smell of decay in the cabin? Or smell masked by other smells? My 19J used to smell of whatever oil was inside the engine Rolling with laughter 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #903353 16th May 2021 9:42am
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Dash is slowly coming in. The facia was a pig to get back in, but after a long while managed without braking it (its 33 year old plastic). I think in total I have installed the dash at least 3 times, either forgetting something, wrong assembly sequence, or just to get it to fit better.

Click image to enlarge


Click image to enlarge


Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #903793 18th May 2021 8:47pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3188

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
A while back, I posted a picture of the front axle shock absorber mounting hole (page 6). Today gave it a shot with the welder and a bit of grinding and sanding later it came quite good. I supported the weld pool by a piece of copper plate from below. The carbide bit on the die grinder makes easy work of rounding the hole again.


Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #903946 19th May 2021 6:28pm
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