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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
2.2 Turbo actuator and MAF connector repairs
Just noticed the insulation is starting to split on a couple of wires on both the turbo actuator and MAF connectors.

I can get a repair pigtail for the MAF from the defender2 shop. Thumbs Up

For the turbo I can only find ones advertised for the 2.4. Is it suitable for the 2.2? Are the wires the same colour? I was struggling to compare the pictures on the web with my own motor.
Post #798070 14th Oct 2019 12:26pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Are the wires the same colour not for the VGT or the MAP

MY 2012 2.2

Click image to enlarge


VGT PLug part number YPC909760 plug pins part number YPL1002230


link to the wiring below for MY 2012

https://1drv.ms/b/s!AtZSoWFHDgnGlB8iSFfsA9JN_EFj?e=OehsdB


VGT PLug same part number for 2.4 and 2.2

My 2008 2.4


Click image to enlarge


Last edited by dorsetsmith on 14th Oct 2019 2:29pm. Edited 4 times in total
Post #798084 14th Oct 2019 1:37pm
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
Hard to tell - this is the kit for the 2.4 turbo /VGT


Post #798087 14th Oct 2019 2:03pm
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6476

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
The turbo actuator connector is the same on the 2.4 and 2.2

Wiring colours changed for the 2.2 but the connector is the same Thumbs Up  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #798090 14th Oct 2019 2:16pm
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
Thanks - guess that will have to be the solution but would have liked to maintained the right colours.
Post #798102 14th Oct 2019 3:46pm
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6476

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
I could do you a repair kit in 2.2 colours for £35+VAT

The Land Rover LR020663 kit is £24+VAT RRP  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #798103 14th Oct 2019 3:52pm
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
Thanks Martin. Would that include the ferrite part? Is it needed?
Post #798140 14th Oct 2019 6:32pm
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6476

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Hmm forgot about the ferrite.

I could always supply the correct coloured wires with terminals on and swap them over into the LR kit.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #798317 15th Oct 2019 5:41pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

shame we haven't got impedance information for the ferrite used i.e. 33Ω at 25MHz
Post #798318 15th Oct 2019 6:02pm
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
Thanks Martin. Am away for a couple of weeks so will let you know once I get back.
Post #798373 15th Oct 2019 11:16pm
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
I have ordered the parts from Martin and once received will be taking to local autoelectrician for repair.

I note on the technical bulletin https://public.bellautoservices.co.uk/down...020663.pdf for replacing damaged turbo actuator connector/wiring it requires fault clearing. I have also read somewhere this is needed to calibrate the actuator position?

I have no DTC showing and have no engine issues, only doing this a preventative measure, is it reasonable to assume I can get away without doing this? I doubt my autoelectrician will have the set up for this action.
Post #801724 11th Nov 2019 8:49am
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
So got the new pigtails fitted today. Once I get chance in day light I will post a photo of the tidy job they did. At a quick glance with a torch I couldn't see anything of the repairs.

Here are pictures of the old connections. Nearly all the wires were damaged.



Click image to enlarge




Click image to enlarge
Post #804764 4th Dec 2019 8:41pm
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Supacat



Member Since: 16 Oct 2012
Location: West Yorkshire
Posts: 11018

United Kingdom 2013 Defender 110 Puma 2.2 XS DCPU Keswick Green
Wow, that's a little worse than I had imagined.

Do you have any thoughts on how or why it's happened?

Off to check mine...
Post #804802 5th Dec 2019 8:15am
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Scotm



Member Since: 28 Feb 2014
Location: Aberdeenshire
Posts: 637

Scotland 2012 Defender 110 Puma 2.2 SW Orkney Grey
I can only think it is a combination of heat, vibration and maybe not enough flex in the cables.

The engine has had no major surgery to require them being removed or disturbed.
Post #804807 5th Dec 2019 8:29am
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