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Alextd5



Member Since: 11 Feb 2017
Location: Gloucestershire
Posts: 322

United Kingdom 2006 Defender 90 Td5 XS CSW Bonatti Grey
Tdci lt230 into a td5??
Will a tdci lt230 fit a td5 ? I’m pretty sure it should!
Post #784426 1st Aug 2019 7:45pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
It will Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
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Post #784443 1st Aug 2019 8:43pm
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Alextd5



Member Since: 11 Feb 2017
Location: Gloucestershire
Posts: 322

United Kingdom 2006 Defender 90 Td5 XS CSW Bonatti Grey
I was 99% sure it would.

Cheers

Alex
Post #784453 1st Aug 2019 9:42pm
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TJH1985



Member Since: 22 Aug 2016
Location: Midlands
Posts: 238

United Kingdom 
I have one in mine, you’ll need the vibration damper and linkages off the TD5 👍
Post #784454 1st Aug 2019 9:55pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16855

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Remember also that the TDCi has the same gearing (1.2) as a Disco2, so higher than a Td5 Defender.
Post #784465 1st Aug 2019 11:06pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1566

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Not a big fan of "1.2" boxes in the older Defenders you lose the low end for towing horrible Confused
Post #784468 1st Aug 2019 11:53pm
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4385

United Kingdom 
Quote:
Not a big fan of "1.2" boxes in the older Defenders you lose the low end for towing horrible Confused


Agree completely. IMHO fitting the 1:1.2 ratio box is both a great thing and a PITA all at the same time. Great for long cruises on the blacktop, pulling off with a trailer or laden 110 is painful and stressful on the clutch and transmission.

Much better in a 90 though being lighter.

Personal opinion of course and I will be fitting an overdrive for those long road trips. Best of both worlds...
Post #784484 2nd Aug 2019 7:43am
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TJH1985



Member Since: 22 Aug 2016
Location: Midlands
Posts: 238

United Kingdom 
I don’t tow often, but when I have I haven’t noticed any struggle and mines a completely stock 04 TD5. At low speed around the yard I used to use low range that reduction in speed makes it a dream to manoeuvre.

I usually tow with a TDV8 Range Rover which is effortless, so feel if the Defender was bad or stressed it would stand out like a sore thumb.

Maybe I just don’t tow anything heavy enough, or regular enough.


Click image to enlarge




Click image to enlarge
Post #784490 2nd Aug 2019 8:15am
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Alextd5



Member Since: 11 Feb 2017
Location: Gloucestershire
Posts: 322

United Kingdom 2006 Defender 90 Td5 XS CSW Bonatti Grey
I was told they wouldn’t fit as the m82 output shaft is different? As you guys have already fitted the puma box they are wrong!
Post #784492 2nd Aug 2019 8:25am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16855

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Yes, "they" are completely wrong. I use an old MT82 shaft to spin the gears when rebuilding any LT230, and for setting intermediate shaft bearing preload. I can assure you that they fit Td5 LT230s just fine.
Post #784493 2nd Aug 2019 8:37am
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miker



Member Since: 13 Sep 2015
Location: Surrey
Posts: 1758

United Kingdom 1999 Defender 110 Td5 CSW Rioja Red
I thought about a 1.2 transfer box for a while, and fitted the V8 5th gear in the end. Glad I did as I wouldn't fancy the amount of clutch needed to pull away with 3t of trailer behind and fully laden.
Post #784609 2nd Aug 2019 10:44pm
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Alextd5



Member Since: 11 Feb 2017
Location: Gloucestershire
Posts: 322

United Kingdom 2006 Defender 90 Td5 XS CSW Bonatti Grey
I fitted one to my first Td5 90 and regretted it, the remap helped improve pulling away. I agree that the way forward is the v8 5th gear or an overdrive.

(My friend is putting one In his and bought a tdci box)
Post #784638 3rd Aug 2019 8:23am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16855

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
miker wrote:
I thought about a 1.2 transfer box for a while, and fitted the V8 5th gear in the end. Glad I did as I wouldn't fancy the amount of clutch needed to pull away with 3t of trailer behind and fully laden.


I've never had a problem pulling away with 3.5 tons behind my Td5 Disco2.
Post #784720 3rd Aug 2019 8:59pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6031

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
^^^^ Probably due to smaller diameter tyres on the D2? (205's ish compared to 235 on a defender??)

I've got a 1.2:1 on my 110... i seems like every gear is "one higher"... so 1st is like 2nd, 2nd like 3rd etc.

For heavy trailer pulling away, just slip into low range.

With 255/85's its really bad at even hillstarts though (and it's chipped)
Post #784721 3rd Aug 2019 9:25pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16855

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
265/75 x 16 BFG KM2 muds on my Disco2, so not that!
Post #784724 3rd Aug 2019 9:44pm
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