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OsloBlue



Member Since: 14 Jul 2018
Location: Essex
Posts: 822

United Kingdom 2003 Defender 110 Td5 XS CSW Oslo Blue
usually parts are manufactured by specialist suppliers, the parts are all bought together then cars built out of said parts.

I doubt LR actually owned any actual machines. And if they did they were probably re purposed rather than destroyed.

are all of JLR production now at Castle bromwich / graz these days? also where is the new factory in slovakia? I'm on IG: https://www.instagram.com/osloblue42/
Current: TD5 '110 "Lucinda" Thread here: https://www.defender2.net/forum/topic62562.html
Post #765957 29th Mar 2019 3:44pm
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dailysleaze



Member Since: 23 May 2013
Location: United Kingdom
Posts: 237

United Kingdom 
The body panels were supposedly made at Solihull until July 2016 to create a stock to cater for the demand for the next 15 years. They were basically the only thing LR made on site, with everything else being outsourced. 10 years is the legal requirement but LR stated they'd do 15.

Interesting that the building is being reused - they'd previously said it'd be demolished.
Post #765967 29th Mar 2019 4:16pm
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ericvv



Member Since: 02 Jun 2011
Location: Near the Jet d'Eau
Posts: 5816

Switzerland 2009 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
Post #765968 29th Mar 2019 4:26pm
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boxoftricks



Member Since: 06 Feb 2019
Location: Home Counties
Posts: 745

United Kingdom 2011 Defender 110 Puma 2.4 USW Zermatt Silver
I believe that JLR historic vehicle division committed to having every part for every Jaguar ever produced available to its customers. I may be wrong but think I read this a while back.
Post #765974 29th Mar 2019 4:57pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 3997

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
When I did the JLR Classic tour there were plenty of Britpart boxes on the racks in the work bays 2007 110 TDCi Station Wagon XS
Post #765979 29th Mar 2019 5:48pm
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Ramsay



Member Since: 30 Sep 2015
Location: Moffat, Dumfries & Galloway
Posts: 625

Scotland 1995 Defender 110 300 Tdi CSW Auto Keswick Green
From when I did the Defender tour in Jan 15 the body in white had tooling to stamp shape and spot weld the body parts. This is what they said they would stock pile. The only real robots on the line were there. That was in the cell to weld the bulkhead.
The assembly tracks were very basic in the old Rover building and used a lot of human intervention. The building is listed so there is limitations on the extent of rebuilding. It is small as production sites go. 1995 Defender 110 CSW
1971 SIIA Lightweight
Post #766015 29th Mar 2019 10:15pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3755

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Rashers wrote:
Any factory where there once was industry and now lays empty is a sad place.

Many years ago we were on the Trent and Mersey Canal somewhere around Stoke. The canal passed through the corner of what I think was a steel rolling mill (if I recall correctly). The first time it was alive with people, cranes, noise, pyrotechnics!, the second time it had shut and it was very quiet and empty. I went through the same area about five years ago and I couldn't even remember where the building was.

Interesting fact Procta about scraping the tooling. That was what the American's did after they built the Blackbird SR71

It must work. I've never heard of anyone making another Laughing

I know this is "off topic", but at the very mention of "SR71 Blackbird" I just can't help myself,....what a machine!
Pickles.
Post #766020 29th Mar 2019 10:45pm
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3707

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
Here you go Brendan 200m long and 114m wide as shown by the white lines and distance markers.


Click image to enlarge


https://goo.gl/maps/YHSYWr3hXc12 130's have feeling's as well you know Smile
Post #766108 30th Mar 2019 6:28pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6038

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
gilarion wrote:

A few years ago I read an article where someone estimated how much it would cost to assemble and build a Defender 90 300TDi from genuine parts/spares and from what I can recall the final bill came to one hundred and sixty thousand pounds.

0


I did it, back in 2011, I'd had a few ciders too many and was playing with microcat.... decided to see how much a Td5 90 hard top (basic farmer spec) would cost in "parts"

£71,597 Rolling with laughter


Here's the parts list if anyone's interested....


https://www.defender2.net/gallery/albums/u...0build.pdf
Post #766131 30th Mar 2019 7:59pm
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Procta



Member Since: 04 Dec 2016
Location: Sunderland
Posts: 4940

United Kingdom 
Pickles wrote:
Rashers wrote:
Any factory where there once was industry and now lays empty is a sad place.

Many years ago we were on the Trent and Mersey Canal somewhere around Stoke. The canal passed through the corner of what I think was a steel rolling mill (if I recall correctly). The first time it was alive with people, cranes, noise, pyrotechnics!, the second time it had shut and it was very quiet and empty. I went through the same area about five years ago and I couldn't even remember where the building was.

Interesting fact Procta about scraping the tooling. That was what the American's did after they built the Blackbird SR71

It must work. I've never heard of anyone making another Laughing

I know this is "off topic", but at the very mention of "SR71 Blackbird" I just can't help myself,....what a machine!
Pickles.


sod the blackbird thing pickles, what you need my aussie pal, is one of your V8 super cars! You lads want to you those Thumbs Up ya Censored the sound of those is so unreal!!! I wish we had your Touring cars over here!! Very Happy Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #766141 30th Mar 2019 9:25pm
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gilarion



Member Since: 05 Dec 2013
Location: Wales
Posts: 5084

Wales 2007 Defender 90 Other CSW Trident Green
diesel_jim wrote:
gilarion wrote:

A few years ago I read an article where someone estimated how much it would cost to assemble and build a Defender 90 300TDi from genuine parts/spares and from what I can recall the final bill came to one hundred and sixty thousand pounds.

0


I did it, back in 2011, I'd had a few ciders too many and was playing with microcat.... decided to see how much a Td5 90 hard top (basic farmer spec) would cost in "parts"

£71,597 Rolling with laughter


Here's the parts list if anyone's interested....


https://www.defender2.net/gallery/albums/u...0build.pdf



Interesting parts list and it must have taken you an age to compile Thumbs Up However, nowhere on that list can I see any mention of the special Lode Lane Spiders fitted to all Defenders and their cost, a very serious omission if you do not mind me saying so Laughing
This could have easily been included in a miscellaneous section. Mine came with not only a couple of spiders but a caterpillar as well, though as mine was a 'Special Vehicle' I am not sure all normal Defenders had a caterpillar included Smile For those who like Welsh Mountains and narrow boats have a look at my videos and photos at..

http://www.youtube.com/user/conwy1
Post #766237 31st Mar 2019 1:45pm
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Mike c



Member Since: 11 Aug 2017
Location: Maldon, Essex
Posts: 905

England 2004 Defender 90 Td5 CSW Belize Green
Laughing at above!

True about Defenders and spiders, I always think about the vehicles in other parts of the world with dangerous spiders! Funnel Web anyone? 😨
Post #766246 31st Mar 2019 3:27pm
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22900013A



Member Since: 23 Dec 2010
Location: Oxfordshire
Posts: 3140

United Kingdom 2011 Defender 110 Puma 2.4 USW Keswick Green
Ramsay wrote:
From when I did the Defender tour in Jan 15 the body in white had tooling to stamp shape and spot weld the body parts. This is what they said they would stock pile. The only real robots on the line were there. That was in the cell to weld the bulkhead.
.


When I went in late 2015 it was like that, most of the body and the whole bulkhead made on site, bulkheads by robot (mainly - ex disco 1 reprogrammed apparently) and most of the body by hand. I think HCPU tubs and roof panels were made off site and brought in, as were chassis, engine etc, but much was actually made in-house. 2011 110 USW
1973 Series III 1-Ton
1972 Series III 1-Ton Cherrypicker
1969 IIA 1-Ton
1966 IIA 88"
Post #766276 31st Mar 2019 7:42pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3755

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Procta wrote:
Pickles wrote:
Rashers wrote:
Any factory where there once was industry and now lays empty is a sad place.

Many years ago we were on the Trent and Mersey Canal somewhere around Stoke. The canal passed through the corner of what I think was a steel rolling mill (if I recall correctly). The first time it was alive with people, cranes, noise, pyrotechnics!, the second time it had shut and it was very quiet and empty. I went through the same area about five years ago and I couldn't even remember where the building was.

Interesting fact Procta about scraping the tooling. That was what the American's did after they built the Blackbird SR71

It must work. I've never heard of anyone making another Laughing

I know this is "off topic", but at the very mention of "SR71 Blackbird" I just can't help myself,....what a machine!
Pickles.

L blackbird thing pickles, what you need my aussie pal, is one of your V8 super cars! You lads want to you those Thumbs Up ya Censored the sound of those is so unreal!!! I wish we had your Touring cars over here!! Very Happy

Lol!!...Love my Supercars, 3 days solid coverage from Tasmania this weekend via Foxtel. The set up, pit work, "tuning" the car, practise, qualifying etc is sometimes more interesting than the race. 24/26 V8s hurtling around, each with 650hp+ has gotta be good,.......but I reckon a Blackbird flying over at say 100' would drown 'em all out?!
Pickles.
Post #766324 31st Mar 2019 10:17pm
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CDN38



Member Since: 14 Nov 2014
Location: Courtenay, BC
Posts: 729

Canada 2000 Defender 110 Td5 SW Bonatti Grey
22900013A wrote:
Ramsay wrote:
From when I did the Defender tour in Jan 15 the body in white had tooling to stamp shape and spot weld the body parts. This is what they said they would stock pile. The only real robots on the line were there. That was in the cell to weld the bulkhead.
.


When I went in late 2015 it was like that, most of the body and the whole bulkhead made on site, bulkheads by robot (mainly - ex disco 1 reprogrammed apparently) and most of the body by hand. I think HCPU tubs and roof panels were made off site and brought in, as were chassis, engine etc, but much was actually made in-house.


I was there in Nov. 2015. I recall there were 3 robots welding bulkheads, there was 1 robot laying seam sealer on the door frames to attach the skins. Roofs were outsourced and came pre assembled and painted to the factory.

Chassis were outsourced, body panels, seatbox etc. were stamped, assembled and spot welded on site. I would imagine they would keep the stamping dies

With so many of these vehicles still in service, I would think many companies would continue to make parts.

Perhaps JLR still stamps the aluminum and sells the pieces to a company that assemble replacement pieces? it's a Landrover thing...

my renovation thread:
http://www.defender2.net/forum/topic40792.html
Post #766682 3rd Apr 2019 5:31pm
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