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lb73



Member Since: 27 May 2016
Location: North Wales
Posts: 287

Wales 
Managed to grab some time over the weekend, and got quite a bit done including removing the rear floor as it had a two areas of corrosion, also removed the second row upstand which had seen better days. With all this out I could get to the bolt in cross member that was rotten.

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Will have to get and order the replacement panels sooner rather than later.
So next on the list is to clean up the chassis while access is good. As I had took the diesel tank out previously I've now tidied this up and painted it black along with the protection plate so hopefully I can fit this soon so at least I can move it around the drive under its own power.
Lastly managed to get hold of a standard front bumper (thanks to sako243 who kindly dropped it off) so in the process of painting this up so before long I can remove the existing one.

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  1999 300TDI 110 CSW BMW 3.0
1972 VW Beetle 1200
2002 Dax Rush 3.9 V8
2012 Audi A3 tdi
2020 Renault Kangoo electric


Last edited by lb73 on 13th Nov 2016 10:38pm. Edited 1 time in total
Post #577585 13th Nov 2016 8:53pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #577590 13th Nov 2016 9:03pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1185

Wales 1994 Defender 110 300 Tdi CSW Alpine White
No problem. Just glad it didn't fall off Steve's 110 on the way between Whitchurch and Chester... Glad we (through luck more than anything) bungeed it on securely. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #577593 13th Nov 2016 9:14pm
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lb73



Member Since: 27 May 2016
Location: North Wales
Posts: 287

Wales 
Grabbed some time on the 110 the last couple of days, fitted the replacement crossmember along with high grade stainless nuts and bolts (from yrm). Next I moved onto the rotten c pillar on the drivers side, again I used a yrm part which was a spot on fit. I braced the door b and c pillar half way up just to be sure and took a load of measurements before attacking it with the angle grinder. Anyway after a few hours labour I was left with this- apologies for the poor camera picture.

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Ran some seam sealer on the edges and it's ready for some undercoat/ and internal cavity protection. Also managed to pick up the correct coloured green spray paint from halfrauds so will use that to finish it off.
Also got the freshly painted tank back in place and treated the surrounding chassis with dintrol beforehand. Lastly thought it was best to put some fresh antifreeze in as I tested the existing fluid and it didn't seam that strong. So overall a pretty productive time, where noting went wrong for a change.

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  1999 300TDI 110 CSW BMW 3.0
1972 VW Beetle 1200
2002 Dax Rush 3.9 V8
2012 Audi A3 tdi
2020 Renault Kangoo electric
Post #580850 27th Nov 2016 8:21pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
Good result you got there, moving forward a bit more Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #580873 27th Nov 2016 8:43pm
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lb73



Member Since: 27 May 2016
Location: North Wales
Posts: 287

Wales 
Cheers L110CDL Thumbs Up

Anyway have now tackled the c post on the opposite side, I did consider just cutting out the bottom half, however thought better of it and fitted the whole section. Just now need to the prime and paint it as per the drivers side.
Also order a couple of rear quarter panels as the aluminium had seen better days on the originals.

Click image to enlarge

Pretty please how the paint came out, I had painted the chequered plate that goes over the panel but will see how good a match the panel is against the rest of the vechicle before I decide if the chequer plate goes back on. Hopefully get both of them fitted this weekend if the sealed rivets I ordered turn up.
Also been painting some of the other chequer plate - here's a few more poor camera phone pictures

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Click image to enlarge
 1999 300TDI 110 CSW BMW 3.0
1972 VW Beetle 1200
2002 Dax Rush 3.9 V8
2012 Audi A3 tdi
2020 Renault Kangoo electric
Post #583350 7th Dec 2016 10:35pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
That painting is really good Thumbs Up on another note, may i ask what is under the blue sheet ? is it the Dax ? 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #583366 7th Dec 2016 11:13pm
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lb73



Member Since: 27 May 2016
Location: North Wales
Posts: 287

Wales 
Thanks, still got to lacquer it but it's pretty good seeing how I did it. The blue sheet is protecting this from me knocking it


Click image to enlarge
 1999 300TDI 110 CSW BMW 3.0
1972 VW Beetle 1200
2002 Dax Rush 3.9 V8
2012 Audi A3 tdi
2020 Renault Kangoo electric
Post #583370 7th Dec 2016 11:20pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
Very nice Thumbs Up Never seen that type of wheel rim before on a Beetle, thinking about it, on any car Very Happy 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #583371 7th Dec 2016 11:23pm
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lb73



Member Since: 27 May 2016
Location: North Wales
Posts: 287

Wales 
Cheers, as for the the wheels - they are JGE and are copies of a Porsche 914 gas burner wheel. However the centre caps are genuine porsche thanks to eBay. 1999 300TDI 110 CSW BMW 3.0
1972 VW Beetle 1200
2002 Dax Rush 3.9 V8
2012 Audi A3 tdi
2020 Renault Kangoo electric
Post #583377 8th Dec 2016 12:05am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
Thanks for the reply, they are nice and they suit the beetle Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #583380 8th Dec 2016 12:24am
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lb73



Member Since: 27 May 2016
Location: North Wales
Posts: 287

Wales 
Cheers.

Managed to grab some time today to fit the rear quarter panel. Instead of using the rusty washers that pack out the rear of the quarter panel so it lines up with the the rest of the panels, I made some ali spacers up before fitting them on the rivets then attaching to the c post. After a bit of adjustment it sat pretty well. Will most probably reattach the chequer plate and the new paint is a shade darker than the rest of the body.

Click image to enlarge


Also fitted the ali repair panel on the front of the passenger side inside wheel arch. As per the drivers side I also bonded it prior to riveting it. Will be soundproofing these panels along will the rest of the rear floor.

Click image to enlarge


Before the light went, I added a coat of green to the passenger side c post that I did last weekend

Click image to enlarge


Welding wise I think that's now the c posts are done, the only other welding type thing is to fabricate the lower brackets that join the roll cage to the chassis, they are either not fitted or are slightly angled wrong so will need some type of adjustment. I had thought about seeingif I could purchase new ones however I can't seem to find any sort of manufacturer details on the cage. 1999 300TDI 110 CSW BMW 3.0
1972 VW Beetle 1200
2002 Dax Rush 3.9 V8
2012 Audi A3 tdi
2020 Renault Kangoo electric
Post #583893 10th Dec 2016 6:47pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10476

England 
Making good progress there Ib73, as for the roll cage i cant help you there but you put a thread up asking the forum for there input Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #583951 10th Dec 2016 9:56pm
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Procta



Member Since: 04 Dec 2016
Location: Sunderland
Posts: 4932

United Kingdom 
looking great Thumbs Up
Post #584006 11th Dec 2016 2:12am
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GREENI



Member Since: 22 Aug 2010
Location: staffs
Posts: 10358

United Kingdom 
Top job. Thumbs Up
Post #584015 11th Dec 2016 8:16am
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