 | Home > Td5 > Bulkhead swap |
 
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| Mash Member Since: 09 Feb 2015 Location: Guernsey Posts: 1674   
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Looking good
 , suprised it was modified prior to paint? Or are you fitting later dash/heater etc? When I did my bulkhead on the wolf I needed to do a few small mods but did them all prior to paint. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html 110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html 52HG25 lightweight https://www.defender2.net/forum/topic72342.html D3 Hse - Fiona Capri 2l S - Anna Think I might have a problem............ |
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14th Oct 2016 6:25pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5743  
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It will need modding after paint as I wasn't aware of the changes between years. Assumed all TD5 bulkheads were the same. Any bare metal will be treated. 1999 Defender TD5 110
Regards John M0VAZ Econet Station 48 no clock |
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14th Oct 2016 6:33pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5743
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Parts purchased
 Click image to enlarge 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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14th Oct 2016 6:53pm |
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| GREENI Member Since: 22 Aug 2010 Location: staffs Posts: 10360
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I read the post and then the pm. I was about to say what a brilliant idea it is of you putting a parts list up.
Top job.  |
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14th Oct 2016 7:29pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5743
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I went through my head thinking what do I need, and then thought, other people might like to know as well.
I should have purchased wheel arch spat clips, head lining clips as well. I am sure there are other bits I should have ordered as well. Some bits like, heater control cables might not need swapping but the one that controls the lower vent flaps has snapped and to replace needs a bit of work. 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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14th Oct 2016 8:53pm |
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| jrule Member Since: 10 Aug 2015 Location: Hertfordshire Posts: 302 
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What sort of money did the job cost you out of interest?
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14th Oct 2016 9:02pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5743
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Labour to fit or parts? 1999 Defender TD5 110
Regards John M0VAZ Econet Station 48 no clock |
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14th Oct 2016 9:50pm |
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| nfgp Member Since: 05 Jan 2012 Location: Portugal Posts: 3 |
Nice job, i´m also doing it, but i have a question, how did you remove the wiring loom from the ecu?
Regards |
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15th Oct 2016 10:11pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5743
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I think the loom was pulled back from engine bay into the front seat area 1999 Defender TD5 110
Regards John M0VAZ Econet Station 48 no clock |
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16th Oct 2016 9:11am |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5743
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Progress, dash back in (lower half), steering column mounted, air filter housing, heater matrix, more wiring loom, pedals in place.
Still to do; wings bonnet grill windscreen doors rest of dash board While the front end was exposed, I asked them to swap the intercooler. The old one had a small hole in the turbo inlet side so some oil was evident on the front chassis leg (at least that won't rust). Not sure how much difference it will make to the driving of the 110. Click image to enlarge 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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19th Oct 2016 5:38pm |
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| dorsetsmith Member Since: 30 Oct 2011 Location: South West Posts: 4554 |
looking great
Click image to enlarge have you fond use for these two holds ? |
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19th Oct 2016 7:04pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5743
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Blanked off with a plate riveted on and sealed with tiger seal.
Had I known those holes were not needed, I would have had them welded up and sprayed so not visible. 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock |
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19th Oct 2016 7:08pm |
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| excossack Member Since: 22 Feb 2012 Location: North West Posts: 5743
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In addition to the parts listed above, a few Rivnuts were needed to mount the steering column and heater matrix. 1999 Defender TD5 110
Regards John M0VAZ Econet Station 48 no clock |
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19th Oct 2016 7:10pm |
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| mk1collector Member Since: 17 Sep 2009 Location: West Yorkshire Posts: 6769  
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Don't suppose you have a pic of the lugs that the windscreen surround sits on? And a wider pic of roughly where they are on the bulkhead. Ray
My build thread http://www.defender2.net/forum/topic17615.html |
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19th Oct 2016 8:23pm |
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