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Defender_mad1990



Member Since: 14 Oct 2013
Location: Tipton
Posts: 4

England 1992 Defender 110 Td5 DCPU Bonatti Grey
Has anyone fitted a 6 speed box to a td5 engine
Hi all I have just built a 110 crew cab using puma body panels but fitted a td5 engine and a disco td5 r380 gear box so I could fit the gear sticks next to each other but seems like it needs another gear I was just wandering if anyone has fitted a six speed box to a td5 engine
Thanks phil
Post #285387 26th Nov 2013 4:42pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5745

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I think Ashcrofts were, at some point looking at a Puma 6 speed to TD5 conversion. Not sure if it ever happened. Maybe worth giving them a buzz? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #285406 26th Nov 2013 5:19pm
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Defender_mad1990



Member Since: 14 Oct 2013
Location: Tipton
Posts: 4

England 1992 Defender 110 Td5 DCPU Bonatti Grey
Gear. Box
Will give them a bell tomorrow mate
Cheers phil
Post #285423 26th Nov 2013 6:18pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6040

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Failing that, unless it's already got one, a 1.2:1 transfer box will increase the leg length a bit.

I've got one in my (Td5) 110, made a huge difference.
Post #285452 26th Nov 2013 7:53pm
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epictrail



Member Since: 21 Sep 2013
Location: High Wycombe
Posts: 395

United Kingdom 2004 Defender 110 Td5 HT Chawton White
Which vehicle is that transfer box if that from?
Post #285465 26th Nov 2013 8:30pm
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Glynparry25



Member Since: 16 Feb 2009
Location: Miserable Midlands
Posts: 3015

Wales 2009 Defender 110 Puma 2.4 XS DCPU Tonga Green
Or go for a Ashcroft transmissions 1:1 Transfer box?

Glyn Dog Sheep
Post #285467 26th Nov 2013 8:32pm
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dnorrishill



Member Since: 15 Jul 2011
Location: Hampshire
Posts: 612

England 2014 Defender 90 Puma 2.2 XS CSW Aintree Green
Generally speaking the preferred option to improve a TD5's road performance is to fit the 1.2 transfer box and get a decent engine map.
Post #285469 26th Nov 2013 8:33pm
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Glynparry25



Member Since: 16 Feb 2009
Location: Miserable Midlands
Posts: 3015

Wales 2009 Defender 110 Puma 2.4 XS DCPU Tonga Green
I agree with the 1.2 box- but depends on what your desired choice in tyre size is. Anything less than 33s (265/75/16) and you will still be sat at 2500-2600rpm at 70. Going from my Puma Defender to the gf's Discovery Td5 I feel like I am revving the t***s off it when on the motorway at 65mph.

1.2 box is so popular because there are hundreds of them floating around from broken Discoverys (normally fetch about £100) where the 1:1 box will need to be bought from somewhere like Ashcrofts (£550).

Handy link from the Ashcroft site: http://www.ashcroft-transmissions.co.uk/calc/ratio_calc.html.

Glyn Dog Sheep
Post #285471 26th Nov 2013 8:44pm
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epictrail



Member Since: 21 Sep 2013
Location: High Wycombe
Posts: 395

United Kingdom 2004 Defender 110 Td5 HT Chawton White
How difficult is it to swap the box's?
Post #285478 26th Nov 2013 9:11pm
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Glynparry25



Member Since: 16 Feb 2009
Location: Miserable Midlands
Posts: 3015

Wales 2009 Defender 110 Puma 2.4 XS DCPU Tonga Green
Couple of hours work..... just need to disconnect drive shafts, disconnect linkage unbolt from the gearbox and then do the same in reverse to fit Thumbs Up

Glyn Dog Sheep
Post #285485 26th Nov 2013 9:18pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
I believe that the 6 speed MT85 out of Aston martins/corvettes etc can be made to fit, read somewhere that a guy in America fitted one to a range rover classic so, similar transfer box with an adaptor plate? Confused 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton


Last edited by grafty99 on 26th Nov 2013 10:14pm. Edited 1 time in total
Post #285500 26th Nov 2013 9:40pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
just looked and used the Ashcroft ratio calculator the MT85 only drops the 70mph RPM by ~ 100RPM 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #285505 26th Nov 2013 9:49pm
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achuakh



Member Since: 12 Apr 2012
Location: Singapore
Posts: 157

Singapore 2002 Defender 90 Td5 SW Oslo Blue
yeah, a 1.2 box is the way to go.

It's really a fuel saver and ear saver on a long trip. epsecially when you are doing 110 to 120km/h, you'll appreciate it.

the lt230 is the same fitting, so you don't need to worry about it not matching. so it's a 1.41 box out drop it and drop in the 1.222 and you're done. it's purely a mechanical exercise, physically.

do bear in mind, if you had cruise control via the ecu, it will now only work in gear 4. so a 'speedo healer' can be fitted or you can get a cruise control kit.

pulling away in gear 2 might not be so easy now, if you are used to that. but anything on a slight decline slope, you'll pull away great in 2 and make good acceleration. From the land of the most expensive land rover defenders on planet earth. At �125k for a XS 110 csw and you get to own it only for 10yrs! Please find me a good reason to stay on this island.
Post #285598 27th Nov 2013 8:07am
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m_plewes



Member Since: 17 Feb 2011
Location: Thirsk
Posts: 11

United Kingdom 
grafty99 wrote:
just looked and used the Ashcroft ratio calculator the MT85 only drops the 70mph RPM by ~ 100RPM


That's because the 6speed box is fitted with the 1.2 transfer box. Just fitting the 6 speed box with 1.4 transfer box would make hardly any difference. The gain from the 6 speed is still having a low 1st gear. 1.2 transfer box on a tdi or td5 isn't great for setting off fully laden or towing.
Post #285684 27th Nov 2013 3:24pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
I believe the MT85 is different to the MT82 fitted to the puma Confused 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #285862 28th Nov 2013 1:13am
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