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Macpaul



Member Since: 26 Mar 2013
Location: SW Surrey
Posts: 439

United Kingdom 2013 Defender 110 Puma 2.2 USW Loire Blue
jst wrote:
if you have a gen MAF was it mapped to a gen one? although doesnt account for it being wrong prior.

so 60psi in the fuel line then?

can you not just borrow a ecu and see how it goes. injectors wont be matched but it will run.


As you say, doesn't account for before/after problem.

Indie LR dealer (Keith Gott, Alton) confirmed pressure OK, though i don't know what it was.

Also checked and ruled out clutch switch and hi-lo switch.

Don't know anyone with one to spare!
Post #235739 15th May 2013 2:37pm
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diesel_jim



Member Since: 13 Oct 2008
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Posts: 6041

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Macpaul wrote:
diesel_jim wrote:
Everyone seems to have mentioned the obvious things to check, but regarding the ECU's, yes, you'll need either an NNN500020 or NNN000120 for your defender.

Either can be reflashed to defender settings.


With thanks to Pete @ Bell autos, he's advised for a 10P engine (not sure what yours is... at 2003 it's probably a 15P) but for 10P the standard fuelling files are:

you can use, on an eu2 (10P) engine, NNN500020 or NNN000120

with NNN000120, use STHLE022 & STTLP009 (euro defender non A/C)

with NNN500020, use STHLE022 & STTLP010 (euro defender non A/C)


Looking on my nanocom map wizard, for later defenders

NNN000120 use svlne007 & svtnp005 (euro defender)

NNN500020 use svlne007 & svtnp006 (euro defender)


There's a couple of NNN000120's on ebay at the moment, i'm watching one as I need one for the project90. currently at about £130 with 4 days to go, so expect about £200 ish.


Yes mine's a 15P but from what I gather from your post, the NNN000120 would be OK for that .....?



yes, the NNN000120 and NNN00050 are the superceded part numbers for all the defender ECUs
Post #235743 15th May 2013 2:40pm
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Macpaul



Member Since: 26 Mar 2013
Location: SW Surrey
Posts: 439

United Kingdom 2013 Defender 110 Puma 2.2 USW Loire Blue
PM Sent
Post #235755 15th May 2013 3:00pm
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1411

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
Macpaul wrote:


Fair question and just the sort of reply I might have made but I'd rather not say at this stage as he's not given up.

I'm just looking at worst case.


Not bothered WHO - Just WHY ?? A remap was highly unlikely to cure it !!

Check all the boost pipes for leaks, wear and delamination, and they are still fitted tight to intercooler etc. Been known to cause overboost without registering any faults. Also would be worth checking boost pressure whilst running
Post #235770 15th May 2013 3:46pm
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Macpaul



Member Since: 26 Mar 2013
Location: SW Surrey
Posts: 439

United Kingdom 2013 Defender 110 Puma 2.2 USW Loire Blue
Sorry, Barbel Jim I must have misread your earlier post. Thought you asked who!

I thought as did the tuner (obvs both in error) that a remap might fix it. I tried everything else by that point.

Immediately after the remap I thought it had cured it but, in reality, it had just lifted the performance overall without solving the problem.

Hoses have been taken off and checked. Boost in-running maxes at 1.3 bar on an OBD reader but a boost box is fitted which I am told dumps the signal the ECU would otherwise receive from the MAP at that pressure. And I've tried with the wastegate actuator rod backed right off, which presumably reduces max boost.
Post #235785 15th May 2013 4:13pm
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1411

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
so that would be around 9/10 threads showing on actuator rod ??

When it goes into limp mode, can you find any consistencies ? Dose it just cut out momentarily, or until you restart the ignition?
Post #235790 15th May 2013 4:21pm
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Macpaul



Member Since: 26 Mar 2013
Location: SW Surrey
Posts: 439

United Kingdom 2013 Defender 110 Puma 2.2 USW Loire Blue
barbel jim wrote:
so that would be around 9/10 threads showing on actuator rod ??

When it goes into limp mode, can you find any consistencies ? Dose it just cut out momentarily, or until you restart the ignition?


Not counted but I should think 9 or 10. Couldn't undo it any further.

It's not momentary and the weird thing is it's not full limp mode. I've had vehicles go into limp and it's not like that. Just flat, especially at lower revs. No event gets recorded as a fault either.

I need to pull over, turn off and restart to fix it.
Post #235819 15th May 2013 5:02pm
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1411

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
To run at 1.3bar you should have 9/10 threads showing. More = less boost
I use Alive s uprated MAF's as they cope better with the airflow, but in my experience what your describing sounds more electrical than mechanical. I would be leaning more on the tuner Whistle Allegedly He is the expert, and promised you it would sort it out. If he is just a franchise for someone else then He needs to be using them to get this issue resolved. Again without being rude sounds more like he rides a horse and wears spurs.

The 2 tuners I trust who should be able to resolve this are Gary at Alive or Pete at BAS.
Post #235830 15th May 2013 5:30pm
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1411

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
Thinking (which is dangerous ) have you had the actuator rod set wound all the way up, as in no threads showing ?? If so the actuator could be weak, leading to underboost, not holding the wastegate shut whilst on tickover, but allowing to shut when turned off. Its a long shot but ........
Post #235831 15th May 2013 5:38pm
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Macpaul



Member Since: 26 Mar 2013
Location: SW Surrey
Posts: 439

United Kingdom 2013 Defender 110 Puma 2.2 USW Loire Blue
barbel jim wrote:
Thinking (which is dangerous ) have you had the actuator rod set wound all the way up, as in no threads showing ?? If so the actuator could be weak, leading to underboost, not holding the wastegate shut whilst on tickover, but allowing to shut when turned off. Its a long shot but ........


Interesting.

I've had the actuator at min, max and in the middle with different effects on the performance but still the same semi-limp effect. Well to be frank at min boost I couldn't tell, it was so soggy.

I've had a call today and the tuner is looking at it again on Friday so we'll see what happens.

I'm starting to think it needs an exorcism not a mechanic.
Post #235833 15th May 2013 5:48pm
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1411

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
Keep us informed, its how we all learn and hopefully help others Thumbs Up
Post #235834 15th May 2013 5:53pm
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Macpaul



Member Since: 26 Mar 2013
Location: SW Surrey
Posts: 439

United Kingdom 2013 Defender 110 Puma 2.2 USW Loire Blue
Absolutely. Will do.
Post #235838 15th May 2013 6:10pm
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Macpaul



Member Since: 26 Mar 2013
Location: SW Surrey
Posts: 439

United Kingdom 2013 Defender 110 Puma 2.2 USW Loire Blue
Right.

Today the tuner did the 200-mile round trip to my house to look at my truck.

We did another Nanocom run but the thing still showed no faults, despite there obviously being problems.

Next he swapped my 2003 ECU for a later 2007 model with a standard map and we did another run. The thing immediately felt better, although he said some of this could down to it being the more modern ECU.

Step 3 was to put the remap file on the new ECU.

It is superb.

The ECU had obviously been the problem all along.

If I have a criticism it is that he hadn't (and still hasn't) driven my vehicle and I don't have enough experience to be able to compare what I had, with what I should have had. Also, he's quite difficult to get hold of......

However that said, there was no charge for the new ECU (despite its problems not being his fault) and a chat about suspension led to him giving me an anti-roll bar as well.

So I'm a happy customer and really pleased with how the thing goes now.
Post #236395 17th May 2013 7:21pm
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1411

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
Result then Thumbs Up
Post #236492 18th May 2013 12:18am
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1411

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
Oh and welcome to the forum. Hope you stick around, loads of info and friendly bunch Thumbs Up
Post #236579 18th May 2013 12:30pm
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