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Nidge



Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 809

Ireland 2009 Defender 110 Puma 2.4 HCPU Cairns Blue
Repair Or Replace Chassis
Went to fit some nice stainless mud flap brackets to the front of the 2009 puma 110 I just purchased...
Thought I'd do the right thing and clean up the outriggers with the needle gun, what a mistake that was. Big Cry

Then I thought better check out the rear cross member.. Big Cry

What do you reckon replace both Out Riggers and cross member or bite the bullet and order a new galvanised chassis.



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Post #993535 21st May 2023 6:39pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3179

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
I think it really depends on the condition of the 2 main chassis rails. Replacing 2 outriggers and a rear crossmember is considered normal.

What is the condition of the A frame cross member? 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #993540 21st May 2023 6:55pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1566

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Ohhh Nidge I just sold mint a 110 Tdci chassis about 3 weeks ago Neutral
Post #993543 21st May 2023 7:17pm
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Nidge



Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 809

Ireland 2009 Defender 110 Puma 2.4 HCPU Cairns Blue
Dinnu wrote:
I think it really depends on the condition of the 2 main chassis rails. Replacing 2 outriggers and a rear crossmember is considered normal.

What is the condition of the A frame cross member?


Thanks Dinnu
Main Chassis rails and A frame cross member look good but I also thought the rear cross member wasn't too bad as a previous owner did a good job in covering it in under seal.

If I'm been honest when buying the vehicle I didn't think the chassis would be a concern on a 2009 defender... Shocked


Last edited by Nidge on 21st May 2023 7:51pm. Edited 1 time in total
Post #993544 21st May 2023 7:48pm
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Nidge



Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 809

Ireland 2009 Defender 110 Puma 2.4 HCPU Cairns Blue
NickMc wrote:
Ohhh Nidge I just sold mint a 110 Tdci chassis about 3 weeks ago Neutral


No worries Nick hope all is well with you.

N.
Post #993545 21st May 2023 7:49pm
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jimbo55



Member Since: 15 Jul 2020
Location: Midlands
Posts: 385

United Kingdom 
If you can see that much corrosion, then chances are the rest of the chassis will have a fair amount of corrosion on it, in many places it’s just as likely to rot from the inside out so you won’t see it all

Your future plans with the vehicle are important to consider, if you’re keeping it long term then a chassis swap is a more viable option than if you’re just going to have it for a couple of years

May be a big outlay but patching a few times will soon end up costing a fair bit and you may as well have put a galv chassis on that will last a lot longer.

My chassis never got that, I patched the cross member once and then thought I’d just do the job properly in one go and put a galv chassis under it
Post #993547 21st May 2023 8:03pm
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Mossberg



Member Since: 29 Feb 2020
Location: Lancs
Posts: 552

United Kingdom 1993 Defender 90 300 Tdi HT Aintree Green
I recently replaced my bulkhead outriggers and my rear crossmember on my 1993 90. Both had been replaced before. Those areas are rust prone so it's not unusual to have to replace them.

Give the rest of the chassis a good look over. Don't make a decision based on those areas. Obviously a galvanised chassis would last a long time and I suppose changing at this point in the vehicles life may allow you to care for other vulnerable parts before the passage of time takes its toll!

If you keep the chassis it would be worth doing a bit of preventative maintenance. Seek some advice on how to do it and with what kit - and it will be an ongoing situation...
Post #993552 21st May 2023 8:17pm
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Crofter



Member Since: 19 Feb 2015
Location: Peterhead
Posts: 169

United Kingdom 2009 Defender 110 Puma 2.4 USW Baltic Blue
I had to get some welding done last year and I covered it on the rear face with a checker plate.
Luckily a artic trailer company in my area uses a lot and a local scrap merchant picks up sheets of the stuff.
Post #993560 21st May 2023 9:12pm
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Nidge



Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 809

Ireland 2009 Defender 110 Puma 2.4 HCPU Cairns Blue
Thanks you all the replies, very helpful as always.

N
Post #993575 22nd May 2023 7:26am
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