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Home > Maintenance & Modifications > Puma Gearstick rattle / vibration cure guide (with photos)
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nitram17



Member Since: 09 Jun 2014
Location: newcastle
Posts: 2261

Post #928622 5th Nov 2021 12:44pm
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Magoyo



Member Since: 04 Feb 2022
Location: Buenos Aires
Posts: 47

Argentina 2009 Defender 110 Puma 2.4 HT Corris Grey
What an excellent post, months suffering from that noise, and the solution so close and simple. I am these days in charge of eliminating many small but unbearable noises. thank you ¡ Thumbs Up
Post #942642 15th Feb 2022 9:38pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20857

United Kingdom 
Thumbs Up _\Hennessey|Venom| F5/___
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Post #942643 15th Feb 2022 9:46pm
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Magoyo



Member Since: 04 Feb 2022
Location: Buenos Aires
Posts: 47

Argentina 2009 Defender 110 Puma 2.4 HT Corris Grey
I did my job today, as you said, it was very easy to disassemble, but I found the weights very firm, without loose movements... I found some white grease, it is possible that more grease is needed, do you have any idea what kind of grease should be added? Thank you very much. and it is true, I had a little more work to place the cover but nothing impossible.
Post #943169 20th Feb 2022 4:41pm
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Cragster69



Member Since: 15 Jun 2021
Location: Scotland
Posts: 230

Scotland 2007 Defender 110 Puma 2.4 CSW Cairns Blue
I did this repair over the weekend and have cured the rattle in 5th and 6th while on the Motorway, not tested it in low range yet. My son thought we had broken the gearbox due to the racket coming from the weights in low range.

I tried refitting the rubber gaiter with bicycle tyre levers but couldn't.

I would recommend the carpet removal and pulling the rubber gaiter and then carpet over the gear lever before refitting this only needed 10 minutes in total as opposed to the 30 minutes wasted trying to pull the gaiter back up, not to mention the skin I've lost from my fingers. Big Cry
Post #949239 13th Apr 2022 9:22am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20857

United Kingdom 
You can do it that way too yes, only some people with matting or carpet with sill protectors etc might find it even more work to take the matting out.

But yes. The ideal time to do it is with matting or carpet out.
That also includes being the ideal time to fit a Shift R or Slickshift and grease up plus spacers fitting if anyone wanted to go that route. _\Hennessey|Venom| F5/___
___\⭐️Lone|Star|State/___
____\We|Will|Win/___

____/🇬🇧🇺🇸\____
_//*⛽️🛢️⚙️🧰*\\_
Post #949283 13th Apr 2022 6:06pm
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Joe22



Member Since: 28 Apr 2023
Location: North West England
Posts: 30

 2004 Defender 110 Td5 CSW Tonga Green
Can anyone advise if this would be the same ‘procedure’ in a 2004 110 td5?

Rattling in 5th / on the motorway is driving me insane Big Cry
Post #1030895 7th Apr 2024 9:10pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17794

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The TD5 has an entirely different gear lever, so unfortunately this procedure won't help you.
Post #1030906 7th Apr 2024 10:52pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20857

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Perhaps some fixings are loose on the TD5? _\Hennessey|Venom| F5/___
___\⭐️Lone|Star|State/___
____\We|Will|Win/___

____/🇬🇧🇺🇸\____
_//*⛽️🛢️⚙️🧰*\\_
Post #1031018 8th Apr 2024 10:58pm
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macfrank



Member Since: 05 Nov 2015
Location: somewhere in the north
Posts: 1121

Germany 2015 Defender 110 Puma 2.2 SW Keswick Green
Just joined the Rattling Gearstick Society and thanks to this thread fixed it in five minutes + the time to let the superglue cure Thumbs Up With greasy fingers I managed to pull up the gaitor.

I was also able to calm a friend down who told me yesterday there was something wrong with his gearbox - a rattle that goes away when he touches the gearstick.
Post #1037703 17th Jun 2024 6:45pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20857

United Kingdom 
Thumbs Up _\Hennessey|Venom| F5/___
___\⭐️Lone|Star|State/___
____\We|Will|Win/___

____/🇬🇧🇺🇸\____
_//*⛽️🛢️⚙️🧰*\\_
Post #1037803 18th Jun 2024 6:03pm
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tepeef



Member Since: 10 Jun 2025
Location: Wolfsburg
Posts: 2

Germany 2013 Defender 90 Puma 2.2 SW Santorini Black
Hello to everyone,
the post is apparently too old and the pictures are no longer available. Is there another link to the guide?
Greetings from Germany
Post #1069553 12th Jun 2025 5:32am
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macfrank



Member Since: 05 Nov 2015
Location: somewhere in the north
Posts: 1121

Germany 2015 Defender 110 Puma 2.2 SW Keswick Green
Moin nach WOB aus WF Wink

I just went back in time and saved the photos
https://web.archive.org/web/20150710210848...27350.html

Maybe @Martin can put them back in the original post?


Click image to enlarge



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p.s. if this helps you to save some money and regain your rattle-free driving experience, consider donating a few quid to https://archive.org/donate and to this amazing forum https://www.defender2.net/forum/donate.php Wink
Post #1069554 12th Jun 2025 6:52am
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tepeef



Member Since: 10 Jun 2025
Location: Wolfsburg
Posts: 2

Germany 2013 Defender 90 Puma 2.2 SW Santorini Black
...die Welt ist echt ein Dorf. Grüße zurück nach WF! Very Happy

Many thanks for the photos. I think they will help me to get rid of this annoying sound from the gear-shifter.
Post #1069559 12th Jun 2025 8:10am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20857

United Kingdom 
Hopefully helpful, I remember taking those. Laughing
Though the rattle will come back eventually, I have found that hot glue can be a bit better as it’s less likely to crack, and the hot glue having a little give in it dampens vibration anyway.
The hot glue is much less likely to crack too, due to its slight elasticity when set.

If you do use superglue, it’ll last well though.

I found the LR gearstick assembly was a lot to do with it, the LR set up has a lot of play in it, and that transmits the vibration up the assembly and amplifies the vibration around the weights.

Is there any aftermarket options that actually stop the weights issue all together such as aftermarket gearsticks? _\Hennessey|Venom| F5/___
___\⭐️Lone|Star|State/___
____\We|Will|Win/___

____/🇬🇧🇺🇸\____
_//*⛽️🛢️⚙️🧰*\\_
Post #1069588 12th Jun 2025 6:16pm
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