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GRU54

Member Since: 03 Oct 2021
Location: Nashville
Posts: 26

1994 Defender 90 300 Tdi HT Coniston Green

Door hinge replacment bolt pattern

I purchased a kit with hinges and bolts. Some bolts are phillips some are star pattern. The longer ones will fit through the doors but are the star pattern. My originals were phillips head on door and hex on pillars. When replacing should I use all star pattern for both door and pillar?
thanks

25th Jan 2022 7:14am

Dinnu

Member Since: 24 Dec 2019
Location: Lija
Posts: 3213

2012 Defender 90 Puma 2.2 CSW Santorini Black

I believe that the early vehicles had UNFs and were all Phillips (they are probably pozi).
When there was the change to metric, they were the star (torx).

If you have a combination, probably a previous owner replaced some screws, not others.

So ensure you have the correct captive plates that fit on the bulkhead, either UNF or metric depending on the screws you have (most likely your new kit is metric). 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black

25th Jan 2022 7:30am

GRU54

Member Since: 03 Oct 2021
Location: Nashville
Posts: 26

Yes I did get metric bolt Torx pattern to use. Most all of my old bolts were corroded. Thanks.
This was not the easiest thing Ive ever done.

26th Jan 2022 11:46pm

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