 | Home > My Defender > My Defender 90 200 Tdi rebuild |
 
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| Afoley Member Since: 29 Dec 2016 Location: Tipperary Posts: 3   
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MOT next, hope to have it done next week. Then all the electrical work starts
Heated screen Heated door mirrors Heated seats ICE Winch Dual battery setup New seats fitted  Click image to enlarge Winch fitted Click image to enlarge Wheel carrier added Click image to enlarge New wheels and tyres Click image to enlarge New Raptor dash fitted. Click image to enlarge New rubber floor mat fitted Click image to enlarge Doors not lined up, gaps top and bottom. Found bulkhead removal bar was about 6mm to long, after a bit of cutting and welding size was reduced and now doors line up with no gaps. Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Hi everyone, better late than never, I started to rebuild my 200 Tdi about 6 weeks ago and thought I would share some pictures of the progress. Engine and gearbox out Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Chassis t-eched and painted along with axles rebuilt and painted Click image to enlarge New bulkhead back from the galvaniser Click image to enlarge New shocks, springs turrets, starting to take shape Click image to enlarge New galv bulkhead sprayed Click image to enlarge Recon gearbox and transfer box from Ashcroft fitted Click image to enlarge Bulkhead fitted Click image to enlarge Time to strip out the dash Lots to do with the body, its a mess Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Doors sound proofed Thats about up to date with the rebuild. I'll dig out the pictures of the new brake system later. I hope to have the body on this weekend. I'm still finding bits and pieces to do, seems never ending. Just ordered a new speedo head, and the vacuum pipe from the servo to the vacuum pump has seen better days so that will be replaced tomorrow along with the breather pipe from the air filter to the engine. New Griffin exhaust has arrived so a busy weekend ahead Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge Click image to enlarge New hoses fitted and a few pictures of the new brake pipes, discs... Click image to enlarge Click image to enlarge Capping needs replacing, will order it today In the meantime I'll start on the bulkhead removal Click image to enlarge Click image to enlarge Click image to enlarge Need to do some fabrication next Last edited by Afoley on 6th Mar 2020 7:49am. Edited 20 times in total |
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21st Jan 2020 2:02pm |
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| JOW240725 Member Since: 04 May 2015 Location: Suffolk Posts: 7873  
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Love seeing these early Defenders being saved, great work!
  James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641 MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557 Instagram @suffolk_rovers |
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21st Jan 2020 3:34pm |
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| Afoley Member Since: 29 Dec 2016 Location: Tipperary Posts: 3
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thanks, lots of hard work and time, i'll be posting more pictures tonight, bit rushed at the moment as I'm in work.
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21st Jan 2020 4:10pm |
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| L110CDL Member Since: 31 Oct 2015 Location: Devon Posts: 10471 
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Thanks for the pics and update on your rebuild of your 90
1996 Golf Blue 300Tdi 110 Pick up. Keeper.
Clayton. |
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21st Jan 2020 9:56pm |
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