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cornish rattler



Member Since: 31 Aug 2013
Location: Manchester
Posts: 642

United Kingdom 1988 Defender 90 200 Tdi CSW Bronze Green
Alternator / bad starting / bad switching off Question
Hi guys

Can anyone tell me if the alternator is connected to the ignition system on my 1988 90 2.5td ( 200tdi ), basicly due to a bad starting problem and a delayed switching off problem which i have tried to resolve be fitting a new lucas ignition switch today which still seems to give the same faults i have just noticed that the charging light has started flashing intermitantly when engine is running, the alternator was bought and fitted new off ebay about 6 months ago and is charging fine and i have had the battery checked out aswell and thats fine, the bad starting and bad switching of problems was present before i replaced the alternator but was told it mite be a faulty ignition switch thats causing these two problems so today i replaced the ignition switch with a new lucas one but i still have these two faults.

anyone got any ideas please as i am Confused Graham

1988 Defender 90 county 200tdi ( Beast )

Paul Walker 1973-2013
( I Almost Had You )
Post #387130 10th Jan 2015 7:32pm
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steventheplumber



Member Since: 29 Apr 2014
Location: Lincolnshire
Posts: 767

England 1987 Defender 90 200 Tdi HT Keswick Green
I would try looking at the cable connectors at he battery and the alternator connections. Best of luck
Post #387208 10th Jan 2015 10:20pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3346

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
Have you checked the stop solenoid on the injector pump? Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #387210 10th Jan 2015 10:23pm
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cornish rattler



Member Since: 31 Aug 2013
Location: Manchester
Posts: 642

United Kingdom 1988 Defender 90 200 Tdi CSW Bronze Green
Yeah with the engine running but ignition switched off and if i pull the wire off the stop solenoid the engine cuts out so i assume thats working ok Smile Graham

1988 Defender 90 county 200tdi ( Beast )

Paul Walker 1973-2013
( I Almost Had You )
Post #387221 10th Jan 2015 10:44pm
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steventheplumber



Member Since: 29 Apr 2014
Location: Lincolnshire
Posts: 767

England 1987 Defender 90 200 Tdi HT Keswick Green
Have you had the timing checked?
Post #387316 11th Jan 2015 9:08am
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
when you say bad starting

does it turn over ok but not start ?

or not turn over ?

bad switching off

does it keep running with key off ?

when switched off how long does it run for ?

how does it stop like being switched off or sputters and dies ?
Post #387347 11th Jan 2015 11:08am
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Lou Sparts



Member Since: 15 Apr 2012
Location: Kent
Posts: 1501

United Kingdom 2005 Defender 90 Td5 XS CSW Zambezi Silver
Run an extra earth cable from the engine to the chassis to eliminate any earthing problems. I had temp gauge problems with my 19J when I first bought it tried new senders and tried a mates gauge all to no avail, fitted an extra earth and problem disappeared. 2005 Td5 90 XS

Steve
Post #387352 11th Jan 2015 11:27am
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cornish rattler



Member Since: 31 Aug 2013
Location: Manchester
Posts: 642

United Kingdom 1988 Defender 90 200 Tdi CSW Bronze Green
munch90 wrote:
when you say bad starting

does it turn over ok but not start ?

or not turn over ?

bad switching off

does it keep running with key off ?

when switched off how long does it run for ?

how does it stop like being switched off or sputters and dies ?


Hi munch90

Yeah the bad starting is it turns over ok but won't start but will do this for about 3 atemps then starts ok but sometimes it will start without any problem aswell.

The bad switching off is when you go to switch the engine off the engine will carry on running sometimes for a few second's sometimes for 10-15ish second's but sometimes it will switch off as it should do aswell.

so with both faults its very unprodictable when it does it, but since fitting the new ignition switch the other day it seems slightly better meaning if it starts first time it normally switches off straight away when you next switch off but if it takes a couple of goes to start it you can more or less guarentee it will run on when you next switch it off.

it does all this no matter how long or short a jurney you have done it will even do ths just in the drive you can start it and in will start ok and switch off ok the next it can take 3 goes to start and come to switch it off it will run on, so i don't know really Big Cry Graham

1988 Defender 90 county 200tdi ( Beast )

Paul Walker 1973-2013
( I Almost Had You )
Post #387604 12th Jan 2015 1:19am
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
Blimey that is a bit odd /interesting problem , have to think adout that one !

sticky relay ?

when you replaced the ign switch did you replace the electric bit on the back as well ?
Post #387617 12th Jan 2015 7:33am
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cornish rattler



Member Since: 31 Aug 2013
Location: Manchester
Posts: 642

United Kingdom 1988 Defender 90 200 Tdi CSW Bronze Green
Not sure what you mean as there was just 6 wires i think that connect to the ignition switch didn't know about a relay but does sound right though Thumbs Up Graham

1988 Defender 90 county 200tdi ( Beast )

Paul Walker 1973-2013
( I Almost Had You )
Post #387687 12th Jan 2015 1:47pm
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jonp



Member Since: 11 Jan 2015
Location: Barnard Castle, County Durham
Posts: 4

England 1998 Defender 90 300 Tdi HT Caledonian Blue
Hi

The problem you have is a typical example of a sticking solenoid in the Fuel Injection Pump ( FIP).

This is not unusual for 300TDi and 200 Tdi engine.

I believe your your FIP is a BOSCH unit. Then genuine replacement solenoid is quite expensive but a good quality aftermarket part is much cheaper.

I think it is called " Diesel fuel cut off solenoid switch part number RTC6702. They are used in the Defender Discovery 1 & Range Rover Classic."

Check this info against your engine or VIN number to be sure. Is it fair to assume your car has the original engine replaced with a 200 Tdi ?

The price for the part will range from £10 to £100+. If it has an engine transplant do not use the VIN number use engine number and info from original donor vehicle.

Regarding the electrical problem your best bet is to clean / remake the alternator connections and main earth points to chassis and engine, and bodywork

Regards

Jonathan
Post #388108 13th Jan 2015 8:06pm
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cornish rattler



Member Since: 31 Aug 2013
Location: Manchester
Posts: 642

United Kingdom 1988 Defender 90 200 Tdi CSW Bronze Green
Cheers jonathan yeah we ordered one the other day which has now arrived so will be replacing it at the weekend although the two problems have now gone as son was board at work and decided to have a go at cleaning the terminals on the fuel solenoid and wire aswell as removed the ignition relay and cleaned the terminals to that aswell so will defo be replacing that just to be on the safe side Very Happy Graham

1988 Defender 90 county 200tdi ( Beast )

Paul Walker 1973-2013
( I Almost Had You )
Post #388621 15th Jan 2015 1:05am
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