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Ken B



Member Since: 17 Dec 2013
Location: Essex
Posts: 106

Decat Downpipe what gasket do I need ?
Pretty simple job (i think) replacing the downpipe for a de-cat version but realised I have not ordered any gaskets Surprised

Can anyone help clarify what ones I need ? I already had the mid box removed so am only planning on replacing the cat section by dropping the cross member and hopefully just bolting in! Defender 90 TD5 County -
You need only two tools in life: WD-40 and duct tape.
If it doesnt move and it should: WD-40.
If it moves and shouldnt: duct tape it.
Post #302930 28th Jan 2014 8:08pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Hi ken.

The gasket you need is like this one though most can be used twice without problem. http://www.ebay.co.uk/itm/LAND-ROVER-DISCO...0776792535

Re fitting, as you say you need the centre pipe disconnected and cross member removed to remove the old pipe and fit the new one. Some cars if fitted with front anti role bar can benefit from the bar lowered also on its rubber mounts to give a little more space.

Regards Pete.
Post #302963 28th Jan 2014 9:29pm
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Ken B



Member Since: 17 Dec 2013
Location: Essex
Posts: 106

Thanks Pete, will have a go initially and see if the gasket is useable again initially! if not don't think it will be a major job so will order new ones and leave awaiting final fitting...

All heading towards a remap in near future just a few more jobs to do, brakes and inter cooler are up next and then some tuning! Defender 90 TD5 County -
You need only two tools in life: WD-40 and duct tape.
If it doesnt move and it should: WD-40.
If it moves and shouldnt: duct tape it.
Post #302975 28th Jan 2014 10:08pm
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Jim90



Member Since: 26 Jan 2014
Location: Ilkley
Posts: 7

England 2002 Defender 90 Td5 PU Buckingham Blue
I've just done mine tonight but like Pete said it real doesn't need changing I only changed mine because I had one with the exhaust 02 td5 pickup
Post #302980 28th Jan 2014 10:20pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
If you do find or feel you need a new gasket you can still put the car back together with the new pipe as even with the cross member back in place as the exhaust can still be lowered enough to slip in a new gasket in if needed. You won't be off the road if you start the job without a new gasket.

Pete.
Post #302986 28th Jan 2014 10:32pm
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Ken B



Member Since: 17 Dec 2013
Location: Essex
Posts: 106

Cool thanks Pete and Jim fortunately being off the road doesn't really matter as the 90 is a toy and mechanical learning project rather than every day utility but will see how it all goes together when I get a chance to pull apart over the weekend! Defender 90 TD5 County -
You need only two tools in life: WD-40 and duct tape.
If it doesnt move and it should: WD-40.
If it moves and shouldnt: duct tape it.
Post #302996 28th Jan 2014 10:45pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Thumbs Up
Post #303022 28th Jan 2014 11:46pm
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Ken B



Member Since: 17 Dec 2013
Location: Essex
Posts: 106

Did I say easy job, the nuts are seized solid at the top end didn't have a lot of time so after an hour or so decided spraying with penetrating oil and leaving at least one night is needed..

They may need to be cut or split the inside one seems quite hard to get at Confused Defender 90 TD5 County -
You need only two tools in life: WD-40 and duct tape.
If it doesnt move and it should: WD-40.
If it moves and shouldnt: duct tape it.
Post #303219 29th Jan 2014 9:04pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
They will come undone,, they are tight but once the crack they will be fine to come off. Ive not had to cut one off yet just make sure your socket or spanner is FULLY on the whole nut before pulling it.


Pete
Post #303226 29th Jan 2014 9:33pm
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