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Maverick



Member Since: 08 Mar 2008
Location: Inverurie!
Posts: 261

Scotland 1996 Defender 90 300 Tdi CSW Alpine White
Just got to update the thread thankfully, MOT was Thursday just haven't had the time to update everything. Ben

Rebuilt 1996 black/white Defender 90 300 TDi
Post #189123 28th Nov 2012 12:53am
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
Welcome back Ben! Can't believe the transformation! Unrecognisable apart from the number plate! Looks a really great job that you've done. And now you can keep it forever, and reckon you probably will! I'd really love to do something similar, but I'd be on a serious learning curve! Really fancy building myself a 110 on a galv chassis, but I don't really have the time or the space or the kit or the knowledge. Must be great to have something that's exactly what you want from the ground up and you can solve all those little future problems as you go with a bit of preventative input. Look forward to some more pics when it's completely finished, but well done! Think it looks great. Thumbs Up 2005 Td5 | 90 Station Wagon | Tonga Green
Post #189364 28th Nov 2012 10:12pm
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lrmaniac



Member Since: 04 Feb 2010
Location: Lisboa
Posts: 762

Portugal 2010 Defender 110 Puma 2.4 DCPU Keswick Green
Maverick wrote:
Just got to update the thread thankfully, MOT was Thursday just haven't had the time to update everything.


Great job! Love to see such an exhaustive rebuilt! Can't wait to see the rest of the pics! Regards
Joao

'10 Land Rover Defender 110 CC
'08 BMW F800GS
'64 SIIA Forward Control
'69 SIIA 109 ZA CKD
_____________________________________________
You have the right to remain silent. Anything you say will be misquoted, then used against you.
Post #189367 28th Nov 2012 10:34pm
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Maverick



Member Since: 08 Mar 2008
Location: Inverurie!
Posts: 261

Scotland 1996 Defender 90 300 Tdi CSW Alpine White
Thanks for the comments so far guys! Thumbs Up Final posts bring it up to date

Flywheel on and assembling the clutch

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Heavy duty clutch fork (common failure) and release bearing onto gearbox

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Gearbox in next

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Quick check on the handbrake shoes, which are fine

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Drive shafts on then lift the new bulkhead in place

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Plumbing in the rear fuel tank (off a TD5) with pipework to attach to a transfer pump.

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Test fitting the tub

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Filler for rear fuel tank on back right of tub

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Then the wiring headache....

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Ben

Rebuilt 1996 black/white Defender 90 300 TDi
Post #189405 29th Nov 2012 1:03am
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Maverick



Member Since: 08 Mar 2008
Location: Inverurie!
Posts: 261

Scotland 1996 Defender 90 300 Tdi CSW Alpine White
Pictures are little sparse, as I was working long nights to get it finished in time (which it wasn't). Heavy duty track rods and track rod ends where fitted, as the originals where rust and looked slightly flimsy

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Engine ancillaries where fitted, including a new radiator as the original found its way into the Disco :angry:
Fitted the tub properly, and secured floor and took it for a test drive.

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Then started to build up the sides, windscreen frame and roof, and onto the wings

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Then went to build up the doors, can you spot the difference? Ignore the rust...

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These have now been fixed and arrived earlier this afternoon. Will take at least a week to build them up and get them ready.
Surfing Gumtree I found some red doors 6 miles from my house going cheap, so snapped them up to get the car back on the road.

Took the wheels off the Disco, have wanted these on the Defender since I've owned it. Power coated gloss black

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And some nice new tyres to finish it off

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And here's how she's currently sitting

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And the interior

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Very pleased with how she's turned out say far, but a lot more work to go so watch this space! :thumbsup:

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Ben

Rebuilt 1996 black/white Defender 90 300 TDi
Post #189406 29th Nov 2012 1:04am
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JSG



Member Since: 12 Jul 2007
Location: Berkshire
Posts: 2412

United Kingdom 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Nice work - Black Boosts are always cool Cool John

http://www.hampshire4x4response.co.uk

2011 Tdci 110 CSW XS
Post #189519 29th Nov 2012 4:15pm
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Stoney



Member Since: 28 Sep 2012
Location: Hampshire
Posts: 87

1996 Defender 90 300 Tdi SW Epsom Green
Great transformation mate almost looks new when the doors done Thumbs Up want to strip mine done and rebuild it one day Very Happy
Post #189609 29th Nov 2012 9:24pm
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bpman



Member Since: 21 May 2008
Location: Oslo
Posts: 8069

2008 Defender 110 Puma 2.4 SVX Station Wagon Santorini Black
JSG wrote:
Nice work - Black Boosts are always cool Cool


I'll second that Thumbs Up
Post #189641 29th Nov 2012 9:53pm
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Maverick



Member Since: 08 Mar 2008
Location: Inverurie!
Posts: 261

Scotland 1996 Defender 90 300 Tdi CSW Alpine White
Thanks guys Thumbs Up Got my spare wheel carrier on last night before I had venturing out to go get my dads car, snows just started to settle in so good timing! Shall hopefully have the doors built up, then just swap the locks off the red doors and we'll be sorted. After that the split charge system goes in and get the lights, etc all wired in with the new fuse box. Ben

Rebuilt 1996 black/white Defender 90 300 TDi
Post #190054 1st Dec 2012 4:42pm
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Maverick



Member Since: 08 Mar 2008
Location: Inverurie!
Posts: 261

Scotland 1996 Defender 90 300 Tdi CSW Alpine White
Another busy month and not enough done to the car!

Got the new doors on, need a little bit of fettling to get them to fit perfectly. They've totally improved the look of the car, and I must say I'm very pleased! Also fitted the steering guard, a-bar, spot and roof lights and lots and lots of wires!

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Still much to do, need to replace one of the steering joints (rubber split not long after it went back on the road) amd UJ's in the prop shafts as dirt seems to have got in them whilst the grease nipples where off.


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Decided its time to tidy up the interior a bit. Had the headlining out for ages, been waiting on me to get some more black carpet to trim it. Finally ordered some at the beginning of the week! Very Happy then decided that the rubbish looking grey trim panels where awful too, so grabbed a tin of satin black and got to work!


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Got my headlining done! Very Happy

Ready to cover

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Fitted! (Rubbishpicture, but will get a better one once all the trims in)

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Ben

Rebuilt 1996 black/white Defender 90 300 TDi
Post #206830 30th Jan 2013 3:56pm
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Maverick



Member Since: 08 Mar 2008
Location: Inverurie!
Posts: 261

Scotland 1996 Defender 90 300 Tdi CSW Alpine White
Keep meaning to keep my thread up to date...
Eventually sorted out the steering joint and UJ's (one was oval shaped!) The snorkel is now on, and as well as a few other aesthetics I've almost sorted out the interior

Changes the surrounds on the spotlights from grey to black

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Couple other 'arty' shots

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Whilst up a mates helping him paint a bumper we decided on an articulation test

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Bloody glad we did, as what you can't see is the NSR spring popped out! Ordered a set of rear polycarbonate dislocation cones earlier today. Also managed to dent my exhaust off the anti-roll bar mount, so considering my options before I fit a full stainless system.

Briefly fitted a Brownchurch roof rack I had lying around. Looks silly in my eyes as its for a truck cab, so removed it.

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And finally, I've fitted the last of the original trim (after painting black) and one of the old bench seats. After a new set, the individual style but waiting to see what I can find. Excuse the rubbish photo

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Other than that, not much has changed. Nor has my joy for driving it. :D

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  Ben

Rebuilt 1996 black/white Defender 90 300 TDi
Post #235540 14th May 2013 8:30pm
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NoDo$h



Member Since: 18 Aug 2007
Location: Buried in deer guts in Dorset
Posts: 972

England 
Looking really tidy there Mav Thumbs Up 

54 Freelander modded for mud
2008 D3 SE
2010 90 XS SW
1978 88 Series 3 undergoing surgery with a new owner
2007 90 County Truck Cab - gone
2006 D3 SE - gone
2004 Freelander Sport - gay
1999 Disco V8 ES rotted to bits
Post #235570 14th May 2013 9:34pm
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Maverick



Member Since: 08 Mar 2008
Location: Inverurie!
Posts: 261

Scotland 1996 Defender 90 300 Tdi CSW Alpine White
Thanks ND! I like to keep myself busy Thumbs Up Ben

Rebuilt 1996 black/white Defender 90 300 TDi
Post #235582 14th May 2013 9:46pm
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