↓ Advertise on Defender2 ↓

Home > Td5 > DMF bolts???
Post Reply  Down to end
Page 1 of 1
Print this entire topic · 
diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6040

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
DMF bolts???
OK, so i've got the engine out of my 90 (well, theoretically it's not even been put in yet, as this is my project90, thus far engineless)

Engine is on the stand being fettled. Just need to lift it off on the crane and bolt up that tin plate thing, then the flywheel.

Question is... how the hell do you lock the crank so that you can tighten the bolts up properly? that tin plate won't sustain having a wooden wedge hammered in against it I don't think, nor being levered againt the starter hole, that'll just buckle it.

Any ideas?
Post #172533 1st Oct 2012 8:07pm
View user's profile Send private message View poster's gallery Reply with quote
jasong4110



Member Since: 19 Oct 2009
Location: Henley On Thames
Posts: 268

United Kingdom 2003 Defender 110 Td5 G4 LE Java Black
I was looking at the same myself, thinking of a ratchet strap to lock the front end. The book says use timing pins to lock the engine.

Jason.
Post #172535 1st Oct 2012 8:09pm
View user's profile Send private message View poster's gallery Reply with quote
Lou Sparts



Member Since: 15 Apr 2012
Location: Kent
Posts: 1501

United Kingdom 2005 Defender 90 Td5 XS CSW Zambezi Silver
I don,t know what the access is like but if possible put two bolts in opposite each other so you can get a bar/lever between them to push in the opposite directon to the bolt you are tightening ! Hope thet makes sense. 2005 Td5 90 XS

Steve
Post #172536 1st Oct 2012 8:16pm
View user's profile Send private message View poster's gallery Reply with quote
diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6040

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
^^^ Yeah, I tried that with my old 300, and it just bent the bolts as you can only get M8's in the flywheel (at least the Tdi has the flywheel housing that you can wedge something into)


Timing pins sounds dodgy doesn't it? in the camshaft I presume? (as there'll be no bellhousing to locate into)
Post #172538 1st Oct 2012 8:21pm
View user's profile Send private message View poster's gallery Reply with quote
diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6040

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
Just looking in RAVE... the flywheel bolts are only 81lb/ft (110NM) which isn't silly tight, so trying to hold the flywheel somehow might not be that difficult.

I'll be tackling it one evening this week, so will keep you posted. Thumbs Up


Last edited by diesel_jim on 2nd Oct 2012 7:01am. Edited 1 time in total
Post #172541 1st Oct 2012 8:25pm
View user's profile Send private message View poster's gallery Reply with quote
jasong4110



Member Since: 19 Oct 2009
Location: Henley On Thames
Posts: 268

United Kingdom 2003 Defender 110 Td5 G4 LE Java Black
diesel_jim wrote:
Just looking in RAVE... the flywheel bolts are only 81lb/ft (110NM) which isn't silly tight, so trying to hold the flywheel somehow might not be that difficult.

I'll be tackling it one eveing this week, so will keep you posted. Thumbs Up


Can you hold the front end with a viscous fan spanner?

Jason
Post #172618 1st Oct 2012 10:52pm
View user's profile Send private message View poster's gallery Reply with quote
Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6485

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
I've done this as my 2nd engine was from an auto, but I can't remember how I locked the crank, sorry Embarassed  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #172658 2nd Oct 2012 1:09pm
View user's profile Send private message View poster's gallery Send e-mail Reply with quote
diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6040

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
I've just been into my local dealer to pick up some bits (including the new flywheel bolts)

Asked the service manager how they do it, he said it's really a 2 man job, one to tighen the bolts up, other to hold a socket and long bar on the crank pulley end, and preferably stand on the bar/engine to hold it down.

Reckons there's no really "easy" way to do it... and no special tool to hold the flywheel.
Post #172666 2nd Oct 2012 1:42pm
View user's profile Send private message View poster's gallery Reply with quote
excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5745

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Leave it in gear or put the handbrake on?

Seriously, when the DMF got changed on mine (the engine still in the car) we used a bar and put into the teeth of the starter ring and wedged it to the floor.
Might be a bit more difficult with the engine on the bench 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #172673 2nd Oct 2012 3:23pm
View user's profile Send private message View poster's gallery Reply with quote
diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6040

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
I think i'll have a play with the engine crane, some chain, ratchet straps and scaffhold bar.


I'll either work or i'll be fitting a new sump Laughing
Post #172708 2nd Oct 2012 6:07pm
View user's profile Send private message View poster's gallery Reply with quote
jasong4110



Member Since: 19 Oct 2009
Location: Henley On Thames
Posts: 268

United Kingdom 2003 Defender 110 Td5 G4 LE Java Black
diesel_jim wrote:
I think i'll have a play with the engine crane, some chain, ratchet straps and scaffhold bar.


I'll either work or i'll be fitting a new sump Laughing


Great,

I have mine to do on Saturday so I guess I will need to brake out the big bar... Was hoping the rattle gun would do it but it sounds like it won't. No wonder they say you need to replace the bolts when you change it!!

Jason.
Post #172717 2nd Oct 2012 6:30pm
View user's profile Send private message View poster's gallery Reply with quote
T1G UP



Member Since: 08 Dec 2009
Location: Bath
Posts: 3101

England 2011 Defender 110 Puma 2.4 XS CSW Orkney Grey
think i put a socket and long bar on the crank pulley then got a bigger bar and did the other end
Post #172721 2nd Oct 2012 6:48pm
View user's profile Send private message View poster's gallery Post Reply
Post Reply  Back to top
Page 1 of 1
All times are GMT + 1 Hour

Jump to  
Previous Topic | Next Topic >
Posting Rules
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum



Site Copyright © 2006-2024 Futuranet Ltd & Martin Lewis
DEFENDER2.NET RSS Feed - All Forums