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Home > Puma (Tdci) > Inside my Defender........AKA new clutch installed
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586
Italy 
Inside my Defender........AKA new clutch installed
Gearbox complete:

Click image to enlarge

Old Clutch disk, see the spring head....

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Again

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New clutch disk

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Flywheel (like new 22.500 km Wink )

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New clutch box with code (I checked it's the last revision)

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Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #13110 20th Jul 2009 9:34am
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Pauly



Member Since: 19 Jun 2008
Location: Dresden
Posts: 11
Germany 2007 Defender 110 Puma 2.4 SW Java Black
What is different? ... stronger springs only?

Just had my 2nd clutch replaced at 35000km. The first one was gone after 18000km.

Sad All science is either physics or stamp collecting. (E. Rutherford)
Post #13141 20th Jul 2009 5:19pm
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586
Italy 
Yes, new spring materials (new color code).

Like you can see, the friction material and the flywheel are in perfect condition.

You must now that my engine was remapped and it produce 47kmg of torque (480Nm).

Bench tested.......
Post #13147 20th Jul 2009 8:53pm
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586
Italy 
This morning I just drove for 489 km................

all ok...................
Post #13181 21st Jul 2009 1:23pm
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mrwoo



Member Since: 03 Jan 2008
Location: Cheshire
Posts: 281
United Kingdom 2004 Defender 90 Td5 CSW Epsom Green
What symptoms caused the replacement(s)?
Post #13189 21st Jul 2009 4:15pm
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586
Italy 
loud rattle at the engine switch on or off (without pressing the clutch)

Last edited by dgardel on 21st Jul 2009 8:11pm. Edited 1 time in total
Post #13194 21st Jul 2009 6:24pm
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Eduardo



Member Since: 28 Aug 2008
Location: Región Metropolitana
Posts: 2109
Chile 2007 Defender 110 Puma 2.4 SW Stornoway Grey
dgardel,

Good to see that you have a new clutch installed.
In mine, one of the springs went out completely leaving us in the middle of a rural road in the night with all the family inside.

Cheers Eduardo

MY 2007 110 SW PUMA 2.4: Big Fog of 64'
MY 1994 Jayco 1207 Folding camper: "El Tremendo"

Click image to enlarge
Post #13198 21st Jul 2009 7:14pm
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586
Italy 
Shocked Big Cry
Post #13200 21st Jul 2009 8:25pm
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Higgers



Member Since: 08 Apr 2009
Location: Cheshire
Posts: 666
United Kingdom 2014 Defender 110 Puma 2.2 XS CSW Firenze Red
did you have any laboured rattles in 6th under load??
Post #13201 21st Jul 2009 8:27pm
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586
Italy 
No, no rattle at all
Post #13206 22nd Jul 2009 12:49am
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