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vaucluse



Member Since: 04 Feb 2012
Location: SE London
Posts: 185

2007 Defender 110 Puma 2.4 SW Java Black
Diesel knock following dealer visit
Hi guys,

Following my sump pan replacement at a dealer a week ago my 110 SW (2007) is suffering terrible diesel knock under slight load. The dealer denies hooking up the truck to their computer and I have lost all faith in their abilities.

Researching a few threads on this forum it would seem that my injectors need to be reprogrammmed and the pilot correction learn performed. How involved is this and is it something most dealers are skilled enough to do? From my past experiences their abilities are usually limited to un-bolting and bolting on bits and as for software they only do updates or reset base settings and not incremental adjustments.

Is there any way this could have happened without the dealer hooking up? My truck was perfect before the visit and now sounds like cr@p!

Thanks in advance,


Mark
Post #124409 16th Feb 2012 12:41pm
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JSG



Member Since: 12 Jul 2007
Location: Berkshire
Posts: 2412

United Kingdom 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
It does sound as though they have 'updated the mapping' not sure how you can tell but one of the tuning gurus should be able to advise. John

http://www.hampshire4x4response.co.uk

2011 Tdci 110 CSW XS
Post #124415 16th Feb 2012 1:28pm
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RED-DOT



Member Since: 29 Jun 2009
Location: stirling
Posts: 2363

Scotland 
I thought all the sumps were replaced years ago... sounds like a Defender that has not been near a dealer for ages and they probably done all the outstanding service bulletins which of course includes the ECU re-map?? 2008 RS4 gone, 123d M Sport, and a Puma 90 XS..
Post #124418 16th Feb 2012 1:38pm
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vaucluse



Member Since: 04 Feb 2012
Location: SE London
Posts: 185

2007 Defender 110 Puma 2.4 SW Java Black
RED-DOT wrote:
I thought all the sumps were replaced years ago... sounds like a Defender that has not been near a dealer for ages and they probably done all the outstanding service bulletins which of course includes the ECU re-map??


That's what I suspect but they deny it. It's too much of a coincidence for something to have happened that messed up my injector timing by itself.

Can anyone shed any details as to what this ECU re-map was all about?


Thanks,

Mark
Post #124430 16th Feb 2012 2:33pm
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110SEB



Member Since: 29 Jan 2009
Location: Essex, England
Posts: 1444

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
vaucluse, all i can suggest is that you get stroppy and take it up with the Dealer Principal. That's your best bet when arguing that your car was fine when it went in and now knocks like a bag of spanners. Then perhaps a complaint to LR in Solihull.

When our steering box failed and was replaced under warranty, they barely bolted the new one on and we ended up with an oily drive! Our dealers were very embarrassed and we now have 20% off everything. They're still too expensive but at least they put it right fast.

Because you're out of warranty you're just going to have to shout louder.
Post #124434 16th Feb 2012 2:40pm
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vaucluse



Member Since: 04 Feb 2012
Location: SE London
Posts: 185

2007 Defender 110 Puma 2.4 SW Java Black
110SEB wrote:
vaucluse, all i can suggest is that you get stroppy and take it up with the Dealer Principal. That's your best bet when arguing that your car was fine when it went in and now knocks like a bag of spanners. Then perhaps a complaint to LR in Solihull.



Is there any way of checking what downloads if any were done and when etc..?
Post #124439 16th Feb 2012 3:14pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

vaucluse wrote:

Is there any way of checking what downloads if any were done and when etc..?


If you have the right tool then you can read the software version installed on the ECU, though there are numerous software builds for the defender. The software version will look something like this: 7H12-12K532-AAA which would have been installed on the very first batch of Pumas off the production line. To see what updated software version you have you need to check what the last letter is, A is the original build and the latest version ends in E. So the latest up to date LR software version will then be 7H12-12K532-AAE. Below is an out of date list of software builds for the Puma and you will see that they all end in D, which was the last update when that list was generated. When LR release the next update the software version will end in F and that is how you can tell how many times the ECU has been updated, as it can only be updated 14 times before needing replaced or reflashed back to zero count.


Click image to enlarge


The below pic is of my Puma and you can see the software version, you may also notice that it ends in B as this software version allows my Puma to run like a little sweetie and I do not want LR to possibly Censored it up by installing the later version of software and end up with it running like a bag of spanners.


Click image to enlarge


If you have a fault code reader check for injector imbalance DTC's which would be a good indication that you need to redo pilot correction learn. The process itself is pretty straight forward if you have the relevant diagnostic tool. Also if they did upgrade the software they will have definitely needed to redo pilot correction learn, it is possible that either this was not done, or done incorrectly.

HTH Brian.
Post #124452 16th Feb 2012 4:06pm
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vaucluse



Member Since: 04 Feb 2012
Location: SE London
Posts: 185

2007 Defender 110 Puma 2.4 SW Java Black
Hi guys,

Thank you for all your responses. Special thanks to Brian for your in depth response.

Just wondering if I could trouble you for a little more info. If I get my truck hooked up to a dealers laptop can I see when the version that is on there was loaded?

Also, can anyone put a time frame on each version? i.e. when was version'E' first available, when was version 'B' first available etc..

Another question, if it was remapped by a tuning specialist, would I be able to distinguish who by way of software version?

Lastly, I know it probably sounds stupid but I don't suppose the ECU is smart enough to have an audit trail of any updates?

Thanks again in advance,

Mark (with 110 that sounds like a bag of spanners)
Post #124786 17th Feb 2012 8:46pm
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wslr



Member Since: 18 Jul 2010
Location: Wellington, Somerset
Posts: 581

United Kingdom 
Mark - Try a tank of fuel conditioner which will probably help with the noise.

Re Hawkeye, this is based on the T4 Mobile system introduced in dealerships around the late 90's. The idea was that a busy workshop will need to spread its diagnostic resources, so rather than have to spend 5-10k on a second T4 system, the techs could use the limited resources offered by the much cheaper T4 mobile system. From what I understand, Omitec (who put the Rover/LR Testbook system together) decided to release this again on the open market as a DIY solution. I've not used it at all, but I do know T4 will not calculate fuel efficiency etc, like many of the other systems, so I guess Hawkeye won't. Also don't forget that T4 does not operate past the Td5 engines on Defender or Discovery, so the chances are that the software running on the Hawkeye for the Tdci engines is probably related to the Omitec UCM which has a limited coverage (unfortunately because it is very good otherwise).

Moving to the latest question, SDD (which used to be called IDS or IDS Legacy) will make a record of any diagnostic work done which is then stored on the SDD system as a 'Session', so it is possible to put the fault codes back onto a vehicle if you have already deleted them, and it also records what happened in previous sessions, all based on the unique VIN of a vehicle. When looking into a problem, SDD will show mileage and time of when the code was flagged. Now what I can't say is if SDD can look deeper into a vehicle and see what was done in relation to a software download onto the vehicle. I know it does throw a strop if another diagnostic system has been used as very often it ends up spending time reading and correcting software it considers erronious.

Regarding the mapping, what I tend to do is read the map file from a vehicle and send it to Gary at Alive who more often than not can trace the origins (and often the faults Laughing ) of the tune.
Post #124833 17th Feb 2012 9:50pm
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vaucluse



Member Since: 04 Feb 2012
Location: SE London
Posts: 185

2007 Defender 110 Puma 2.4 SW Java Black
wslr wrote:
Mark - Try a tank of fuel conditioner which will probably help with the noise.

Re Hawkeye, this is based on the T4 Mobile system introduced in dealerships around the late 90's. The idea was that a busy workshop will need to spread its diagnostic resources, so rather than have to spend 5-10k on a second T4 system, the techs could use the limited resources offered by the much cheaper T4 mobile system. From what I understand, Omitec (who put the Rover/LR Testbook system together) decided to release this again on the open market as a DIY solution. I've not used it at all, but I do know T4 will not calculate fuel efficiency etc, like many of the other systems, so I guess Hawkeye won't. Also don't forget that T4 does not operate past the Td5 engines on Defender or Discovery, so the chances are that the software running on the Hawkeye for the Tdci engines is probably related to the Omitec UCM which has a limited coverage (unfortunately because it is very good otherwise).

Moving to the latest question, SDD (which used to be called IDS or IDS Legacy) will make a record of any diagnostic work done which is then stored on the SDD system as a 'Session', so it is possible to put the fault codes back onto a vehicle if you have already deleted them, and it also records what happened in previous sessions, all based on the unique VIN of a vehicle. When looking into a problem, SDD will show mileage and time of when the code was flagged. Now what I can't say is if SDD can look deeper into a vehicle and see what was done in relation to a software download onto the vehicle. I know it does throw a strop if another diagnostic system has been used as very often it ends up spending time reading and correcting software it considers erronious.

Regarding the mapping, what I tend to do is read the map file from a vehicle and send it to Gary at Alive who more often than not can trace the origins (and often the faults Laughing ) of the tune.



Thanks wslr - great explanation!
Post #125896 22nd Feb 2012 2:59pm
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nickhodgson



Member Since: 08 Dec 2009
Location: Zambia
Posts: 172

If they replaced the sump do you think it is possible that the mechanic started the car without putting oil in it? Are you sure it is a diesel knock?
Post #126125 23rd Feb 2012 2:43pm
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vaucluse



Member Since: 04 Feb 2012
Location: SE London
Posts: 185

2007 Defender 110 Puma 2.4 SW Java Black
nickhodgson wrote:
If they replaced the sump do you think it is possible that the mechanic started the car without putting oil in it? Are you sure it is a diesel knock?


Hi Nick,

It crossed my mind initially for a moment but the engine would have siezed. How long could the puma run on no oil before siezing?

I now suspect the knock under light load was caused by the airbox top having come loose due a missing clip / poor refittment.

Having refitted the lid properly and fitted a new clip it now sounds a lot better. I have only tried it on a short run around the block - will wait and see what it's like at the weekend.

Mark
Post #126134 23rd Feb 2012 2:59pm
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Zagato
Site Supporter


Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 4990

United Kingdom 
vaucluse wrote:
How long could the puma run on no oil before siezing?



It's surprising how long a motor will run with just oil residues in it just ticking over - hours Shocked
Post #126164 23rd Feb 2012 5:04pm
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