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Topvaruk



Member Since: 25 Apr 2018
Location: bratislava
Posts: 99

Slovakia 2008 Defender 110 Puma 2.4 CSW Alaska White
TDCI collapsed air filter
Here is an interesting one

Just fitted a new filter to my 2.4 TDCI.

Couldn’t get a genuine one locally as we are still stuck with the hack Sisi for parts here

Got hold of an allmakes one that appears to be OK quality and fitted it.

100km done and the car is behaving strange. Road side, Pulled out the MAF and it was caked in paper. Luckily I keep a spare in the car. The MAP had a few flecks but not drastic.

Opened up the air box today and found this.



Click image to enlarge





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What do we think? Cheap air filter or have I fitted it badly? Never used non-genuine before.

Been doing my own servicing on TDCI for 10 years and never had this happen.

All the plastic parts are in the dishwasher right now and I am hoping i haven’t damaged my brand new garrett turbo. 2010 90 LHD soft top
2010 110 XS
2008 110 E LHD
1985 90 soft top


Last edited by Topvaruk on 27th Oct 2025 9:04am. Edited 1 time in total
Post #1078433 27th Oct 2025 8:00am
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 6060

2006 Defender 110 Td5 USW Zermatt Silver
Not got it wet have you???
Post #1078436 27th Oct 2025 8:22am
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Topvaruk



Member Since: 25 Apr 2018
Location: bratislava
Posts: 99

Slovakia 2008 Defender 110 Puma 2.4 CSW Alaska White
That’s a good point

No not wet. But came from storage which would have been cold and potentially a bit damp.

The day after I fitted it we had 32mm of rain - i did around 200km of motorway driving in this rain

I checked the drain hole in the bottom of the airbox when I changed it 2010 90 LHD soft top
2010 110 XS
2008 110 E LHD
1985 90 soft top
Post #1078443 27th Oct 2025 9:03am
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 6060

2006 Defender 110 Td5 USW Zermatt Silver
I find rain spray to be the worse for Defender air filters. I can wade as deep as I want. But motorway journeys, rain and heavy spray kills air filters. I always carry a spare and swap as I drive. Although I’ve never had one as bad as yours, I just get a lack of power, then pull over and check it.
Post #1078444 27th Oct 2025 9:13am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 18058

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Topvaruk wrote:
... The day after I fitted it we had 32mm of rain - i did around 200km of motorway driving in this rain ...


This is likely to be the problem I think. Water ingestion causing the filter to collapse and clog.

Has a previous owner removed the centrifugal water separator from your airbox? It was once a popular modification for "increasing airflow" carried out predominantly by those who failed to understand its purpose.

The best prevention is to fit a quality RAI with a proper centrifugal precleaner (similar to those fitted to Land-Rovers when they were aimed at more arduous tasks than the school run). This sort of thing:


Click image to enlarge
Post #1078454 27th Oct 2025 10:30am
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revd



Member Since: 20 Apr 2024
Location: England
Posts: 308

United Kingdom 
Biblical storm in the Massif Central killed my air filter - (Td5) now swapped to ITG foam filter
Post #1078473 27th Oct 2025 12:42pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 6060

2006 Defender 110 Td5 USW Zermatt Silver
Even with the centrifuge doofa in place the filter can be wrecked.

Mines still in place.
Post #1078502 27th Oct 2025 5:15pm
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kmac



Member Since: 07 Oct 2009
Location: Middlesex
Posts: 1326

United Kingdom 2009 Defender 110 Puma 2.4 USW Santorini Black
blackwolf wrote:


The best prevention is to fit a quality RAI with a proper centrifugal precleaner (similar to those fitted to Land-Rovers when they were aimed at more arduous tasks than the school run). This sort of thing:


Click image to enlarge


My Wolf, what RAI is the one in the picture? Looks very neatly done.
Take it that the side intake is blanked off
Post #1078548 28th Oct 2025 10:39am
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John P



Member Since: 26 Dec 2013
Location: West Sussex
Posts: 375

United Kingdom 2012 Defender 90 Puma 2.2 SW Corris Grey
Looks like one of these, which I’ve also fitted.

https://www.4x4overlander.com/product/defe...ender-td4/
Post #1078550 28th Oct 2025 11:09am
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Ianh



Member Since: 17 Sep 2018
Location: Essex
Posts: 2555

United Kingdom 
Yep, Blackwolf has the Nakatanenga Raised air intake . As part of the fitment you replace the poor low flow leaky pipework from the side intake to the filter box with a large round water and airtight hose from the wingtop RAI to the airbox.
As the Nakatanenga RAI is also large bore you can still get sufficient airflow to support higher HP maps.
Post #1078553 28th Oct 2025 12:06pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 18058

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
As others have confirmed, that is the Nakatanega RAI and, not visible in the photo, it is connected to an original NuggetStuff filter. Overall the effect is a considerable improvement in engine breathing making the pick up speed much more freely (and making a nice roar as well). It is also fully sealed. The precleaner is so effective that the air filter element remains clean for about two years, although for some reason about once a year a wasp makes it through the precleaner and dies in the air filter.

The hole in the wing is blanked by a genuine blanking plate as used on military vehicle, which, since it is a genuine part, is now rusting spectacularly under the power-coat. Sad
Post #1078558 28th Oct 2025 12:52pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 21044

United Kingdom 
Looking good there BW. Thumbs Up

I tend to think as others have suggested that the issue the OP had is a wet air filter, also with the side intake, passing vehicles, spray picked up consistently.
Yes, there is the rain separator issue in the pipe work as well.

My Snorkel has a rain separator built in the head, but the pipework one is removed.
I’ve never had any issue ever, but the side intake as from the factory I found often was pulling in damp air a lot and a lot more dirty air too, due to its intake height.
Now, there is a lot less moisture in the air box, and less debris and dirty air too.

I expect LR used the separator to induce some cyclonic effect as well as moisture separation, but I can’t see that being that effective seeing as the pipe work wasn’t fully spherical, and of course when it reaches the square walled air box and filter dissipates anyway.

A better approach, is a higher intake anyway, such as BW’s set up or what I have.

From the moment a new filter goes in, it begins to contaminate bit by bit, especially in summer.

I definitely remember the airbox being more damp, and more detritus and dirt in it from the wing intake. ____\We|Will|Win/___
____/🇬🇧🇺🇸\____
_//*⛽️🛢️⚙️🧰*\\_
Post #1078595 28th Oct 2025 6:32pm
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macfrank



Member Since: 05 Nov 2015
Location: somewhere in the north
Posts: 1139

Germany 2015 Defender 110 Puma 2.2 SW Keswick Green
del
Post #1078618 28th Oct 2025 9:18pm
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kmac



Member Since: 07 Oct 2009
Location: Middlesex
Posts: 1326

United Kingdom 2009 Defender 110 Puma 2.4 USW Santorini Black
Thanks all, something else to add to the list….
Post #1078781 30th Oct 2025 5:44pm
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MussEd



Member Since: 20 Feb 2013
Location: East Lothian
Posts: 378

Scotland 2013 Defender 110 Puma 2.2 USW Baltic Blue
I did the air box mod a few years back. Didn’t want/need a RAI at the time so ran the bigger
bore(bigger than the pathetic plastic LR effort) nakatanenga tubing to the wing top. Fitted a snow cowl on top to mitigate against water ingress. No issues with moisture in the filter.
Post #1078813 30th Oct 2025 9:45pm
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