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hunting_defender



Member Since: 14 Oct 2024
Location: Bludenz
Posts: 21

Austria 2015 Defender 110 Other SW Orkney Grey
Turbo Actuator Calibration
Hi Folks,

I just bought an after market trubo actuator for my 2015 2.2l Td4 - DT224 Engine.
I am wondering if I can calibrate the actuator using the Gap iiD Tool.

Anyone experience??

Thank you



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Post #1067125 6th May 2025 8:52am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17750

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
As far as I am aware the turbo actuator does not need calibrating (and indeed cannot be calibrated using conventional tools).

At risk of being pedantic can I also point out that the TD4 engine was only ever fitted in the Freelander, to find one in a Defender would be unusual in the extreme. Very Happy
Post #1067126 6th May 2025 9:33am
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Martin
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Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6664

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
I think the procedure is called "Replace Turbo" in the IID service menu?

There's definitely a process in there.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #1067132 6th May 2025 10:37am
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hunting_defender



Member Since: 14 Oct 2024
Location: Bludenz
Posts: 21

Austria 2015 Defender 110 Other SW Orkney Grey
That's what I heard - with a Bosch tool it is no problem, just wandering if someone used the iiD tool from GAP.

Thank you
Post #1067138 6th May 2025 11:22am
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Ianh



Member Since: 17 Sep 2018
Location: Essex
Posts: 2304

United Kingdom 
blackwolf wrote:
As far as I am aware the turbo actuator does not need calibrating (and indeed cannot be calibrated using conventional tools).

At risk of being pedantic can I also point out that the TD4 engine was only ever fitted in the Freelander, to find one in a Defender would be unusual in the extreme. Very Happy


I believe that in Europe the ford 2.2 TDCI was unfortunately also referred to as a TD4 ! Certainly the DT224 is the correct engine designation.

There is also a turbo reset function on the Nanocom for the 2.2 ( not 2.4) , however I’m unaware of what it actually does as it’s not documented by blackbox solutions.
Post #1067139 6th May 2025 11:31am
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andy63



Member Since: 30 Jun 2023
Location: north east
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In the bulletin I read the only specific instructions was to reset any fault codes then follow the instructions on the tool.. so no idea what followed..but my thoughts are that the actuator takes up a position when the ignition is switched on.. it shouldn't be hard to check against some fixed datum where that leaves the actuator and if that is the same position for both actuators and the rod remains the same length then it should be fine..

Ive never had my actuator off and don't know if there is any adjustment available on a rod..

It would also help if you knew what your average maf figures were at tick over, and they should remain in that range after replacing an actuator..
Post #1067140 6th May 2025 11:46am
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hunting_defender



Member Since: 14 Oct 2024
Location: Bludenz
Posts: 21

Austria 2015 Defender 110 Other SW Orkney Grey
Ianh wrote:
I believe that in Europe the ford 2.2 TDCI was unfortunately also referred to as a TD4 ! Certainly the DT224 is the correct engine designation.

There is also a turbo reset function on the Nanocom for the 2.2 ( not 2.4) , however I’m unaware of what it actually does as it’s not documented by blackbox solutions.


Jup in Europe it's Td4 Very Happy I wrote to GAP today as I couldn't find any information in their manuals. It's a shame Garrett or Hella won't sell an actuator without a turbo - strange... I will let you know if the after market actuator is any good and if it is the solution to the initial problems...
Post #1067145 6th May 2025 12:55pm
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6664

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
I have answered this question for you up above.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #1067146 6th May 2025 12:56pm
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hunting_defender



Member Since: 14 Oct 2024
Location: Bludenz
Posts: 21

Austria 2015 Defender 110 Other SW Orkney Grey
andy63 wrote:
In the bulletin I read the only specific instructions was to reset any fault codes then follow the instructions on the tool.. so no idea what followed..but my thoughts are that the actuator takes up a position when the ignition is switched on.. it shouldn't be hard to check against some fixed datum where that leaves the actuator and if that is the same position for both actuators and the rod remains the same length then it should be fine..

Ive never had my actuator off and don't know if there is any adjustment available on a rod..

It would also help if you knew what your average maf figures were at tick over, and they should remain in that range after replacing an actuator..


I figured the same - with Bosch computer it is a very simple task on the other engines... as for the DT224 Garrett/Land Rover wants you to change the whole turbo when the actuator breaks.

I will try to us the replace turbo function and I will see if that does the trick. Otherwise I will visit my cousins garage and have him calibrate with the Bosch computer.
Post #1067147 6th May 2025 12:57pm
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hunting_defender



Member Since: 14 Oct 2024
Location: Bludenz
Posts: 21

Austria 2015 Defender 110 Other SW Orkney Grey
Martin wrote:
I think the procedure is called "Replace Turbo" in the IID service menu?

There's definitely a process in there.


Thank you Martin - I looked in to the menu today and couldn't find the function - hopefully GAP can give me directions or an update of the iiD software!

Otherwise I will use a different tool!
Post #1067148 6th May 2025 12:58pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17750

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Thanks guys, I stand corrected on both points! Embarassed
Post #1067152 6th May 2025 1:45pm
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hunting_defender



Member Since: 14 Oct 2024
Location: Bludenz
Posts: 21

Austria 2015 Defender 110 Other SW Orkney Grey
I asked GAP the following.

Quote:
Hi Gap Team,

I bought an after market turbo actuator for my 2.2l td4 - Ford Engine DT224.
As the original is not avalible, only the whole turbo.

Can I calibrate the actuator with the GAP iiD Tool - G3?

Thank you




Gap was fast in replying. Thumbs Up

I will let you know if it worked!
Post #1067155 6th May 2025 2:26pm
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Ianh



Member Since: 17 Sep 2018
Location: Essex
Posts: 2304

United Kingdom 
I wonder what it actually resets.

I’m assuming that the values that have been reset then need to be relearned in some way, and in doing so a reset in essence forces a learn of those values.

Alternatively the ECU may run a learn process on a regular basis that overwrites the existing values. in which case all the reset is doing is setting a default set of values that will be overwritten next time the regular learn is run.

If the latter case is correct then not doing a reset will likely not cause any issues and over a short period any values will be updated anyway.

Noting on the 2.2 you can do a MAF , EGR, and throttle reset ( amongst other resets ) and driving the vehicle a few miles after replacing any of those components seems to result in everything being calibrated.


Last edited by Ianh on 6th May 2025 5:04pm. Edited 1 time in total
Post #1067158 6th May 2025 4:09pm
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andy63



Member Since: 30 Jun 2023
Location: north east
Posts: 717

United Kingdom 
I think its got to be something along those lines ian..
All you will be doing is making sure there are no fault codes or default values in play on the ecu to influence the actuator control..
These are just my thoughts and if its glaring obviously wrong happy to be put right..
The actuator does two things..
It senses the direction of travel and the speed of travel of the turbo vanes..that signal is relayed to the ecu.. in a digital format..
The ecu then drives the actuator motor ( most probably an H Bridge driver ) to deliver whatever the ecu maps require for boost (read mass air flow) for the given operating conditions at the time..
Ive noticed that the air fuel ratio on my engine anyway is about 28 /29 to 1...
And even though that changes under various accelerator demands it is always trying to get back to that value and remains stable when it does..
Ive also noticed the oxygen sensor will sit at lamda 2.and always strives to get back to that condition..
To me those are the main factors that influence the demand on the turbo..
Post #1067159 6th May 2025 5:03pm
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