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custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19578

Does sound like EGR failure as there is no chukka chukka sound when shut down.
Unless it’s shut down by previous owner? In which case if it was it would be silent.

Regards the lid, I know the two items you mean you need a new lid, if you can’t get it as a single piece try a breakers like Thornton breakers or similar or on here.
I’d be inclined to replace the airbox lid, before the EGR as it’s performance critical.

Be careful not to lose those two metal airbox clips that are there, they are very difficult to source.

The two plastic pieces you mention are part of the securing system of the lid, if they are broken I’d definitely replace it. Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧

4th Feb 2024 10:29pm

Waka56

Member Since: 08 Nov 2023
Location: Hamburg
Posts: 115

Yeah I looked into it but could not find only the lid. I will look again, the full box was in the 500 I think.

Edit: might have found one.

Just ordered one for 35€, I was gonna change it anyways.

If it helps anyone, part number is PHC500070. Making my Defender great again. (Or trying to at least xD)

Last edited by Waka56 on 4th Feb 2024 11:33pm. Edited 2 times in total

4th Feb 2024 10:59pm

custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19578

https://www.lrworkshop.com/diagrams/land-r...lter_45017
One of the issues is the price yes, expensive, there is the Nugget stuff aftermarket offering too though but again is not cheap.
This is why I thought a breaker maybe ideal or someone may have a spare. Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧

4th Feb 2024 11:31pm

Waka56

Member Since: 08 Nov 2023
Location: Hamburg
Posts: 115

Thanks, I edited my message, just ordered one. Making my Defender great again. (Or trying to at least xD)

4th Feb 2024 11:33pm

custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19578

Good that you found the lid / top only, I did wonder if it was only avilable as part of a whole assembly which is fairly common of LR to do.

Don’t forget to make sure when you swap over the MAF sensor to observe its directional arrow of air flow.

Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧

5th Feb 2024 12:52am

Waka56

Member Since: 08 Nov 2023
Location: Hamburg
Posts: 115

Box is fitted, looks good...... But I managed to break the coolant hose

Click image to enlarge

From what I checked from work, costs in the 140€ to replace, I'll check for other options, I guess the old plastic is really fragile, might not be bad to change anyways, I only removed it from the clip.. Making my Defender great again. (Or trying to at least xD)

7th Feb 2024 6:14pm

custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19578

I think that’s the coolant overflow hose, though not 100% sure.
And yes, probably brittle due to age and temperature over time.

Has the lid made a difference, guess you can’t tell yet with the hose. Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧

7th Feb 2024 6:23pm

Waka56

Member Since: 08 Nov 2023
Location: Hamburg
Posts: 115

That's the top one yes.

Click image to enlarge Making my Defender great again. (Or trying to at least xD)

7th Feb 2024 6:25pm

Waka56

Member Since: 08 Nov 2023
Location: Hamburg
Posts: 115

Overflow means it's coming back from radiator to the box other? I'll fix it cheap first if possible tomorrow with something like this

Click image to enlarge Making my Defender great again. (Or trying to at least xD)

7th Feb 2024 6:27pm

Waka56

Member Since: 08 Nov 2023
Location: Hamburg
Posts: 115

Found a new reference for a possible part. LR037957, sounds better price wise

Making my Defender great again. (Or trying to at least xD)

7th Feb 2024 6:46pm

custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19578

Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧

7th Feb 2024 8:31pm

Waka56

Member Since: 08 Nov 2023
Location: Hamburg
Posts: 115

Okey, I replaced the hose... No difference with the new airbox lid.. At least I know there is no air leak there, can't harm.. Still rattling once engine warms up and power loss as soon as I hit the motorway. I'll check the wires now I guess.. And the EGR once I have enough time. (Still no noise coming from it when I turn off the car). Making my Defender great again. (Or trying to at least xD)

12th Feb 2024 5:44pm

custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19578

Would you say the power loss is most noticed in 5th or 6th gear ? Especially 6th? Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧

12th Feb 2024 5:50pm

Waka56

Member Since: 08 Nov 2023
Location: Hamburg
Posts: 115

Definitly, hardly noticeable when back in the city. 6th becomes useless unless going downhill, 5th helps to a certain point. Making my Defender great again. (Or trying to at least xD)

12th Feb 2024 6:03pm

custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19578

So would you say you find power drops off say in 6th under any kind of load and you have to drop back down to 5th?
If so, then, it may need the VCV replacing which isn’t very expensive.
It’s one of those unusual faults that doesn’t show up on any fault logs.

These are often some of the things that do it, VCV, MAP or MAF, EGR stuck open or closed, open being worse than closed. Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧

12th Feb 2024 6:53pm

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