 | Home > Maintenance & Modifications > BAS intercooler fitting? |
 
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| Notyalc Member Since: 27 Jul 2018 Location: Northumberland Posts: 140   
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When you take the old one off you have answered the question!
Front panel has to come off, and the support braces. I think I had to trim the fan shroud a little to get mine to sit right. One of the hoses is a PITA to get hooked on, it’s the one that bends back on itself. Then put back together. Might be worth a search of YouTube... |
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23rd Apr 2020 10:02am |
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| hank Member Since: 12 Sep 2016 Location: South Wales Posts: 2233  
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All pretty self explanatory when you start spannering. The radiator needs two plastic lugs trimming off, which caused me some head scratching for a while. Other than that, pretty simple... If not tight and knuckle damaging.
See here for details https://www.defender2.net/forum/topic67250.html > 110 XS Double Cab > Instagram @simonlanemind |
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23rd Apr 2020 10:30am |
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| Joe the Plumber Member Since: 18 Dec 2013 Location: Midlands Posts: 907 
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The 90 degree hose that fits on the left of the engine low down is THE entertaining bit. You may be tempted not to fit it, but it can be done, and without loosening the water pump as you may find suggested elsewhere.
You need to undo the steel pipe that connects it to the left hand intercooler hose, fit it to the manifold first, and put on the Jubilee clips loosely before you put the steel hose on. I used a flexible Jubilee clip screwdriver to tighten them up. It's impossible without one. If you have a search back through my posts (I can't as I'm on my phone) for March 2019, there should be more details and a few useful links. The skin grafts are now pretty much healed too.... |
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23rd Apr 2020 1:01pm |
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| Co1 Member Since: 19 Aug 2018 Location: North Yorkshire Posts: 3618 
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Which BAS map do you have, assuming you have one? Interested to know what difference this makes so make sure you let us know once fitted.
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23rd Apr 2020 6:11pm |
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| bear100 Member Since: 22 Mar 2010 Location: South Wales Posts: 1871 
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All done, thanks for the tips peeps, got to be honest it was a
 of a job to do!
Cut pretty much every knuckle  .....big hand syndrome!
oh well its done now 
Co1 i expect it won't give anything noticeable in terms of performance but it will keep my exhaust gas temperature down which is more my concern tbh, i will let you know how i get on 2016 Range Rover Autobiography 4.4 TDV8
2010 110 XS Utility 2.4TDCI 2010 Range Rover Sport TDV8 (gone) 2007 Discovery HSE TDV6 (gone) 1993 110 csw 200 tdi (gone) 1994 90 HT 300 tdi (gone) 1994 discovery 300tdi (gone) 90 hybrid 3.5 v8 (gone) Range rover bobtail 3.5 v8 (gone) |
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23rd Apr 2020 7:04pm |
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| pj2106 Member Since: 20 Dec 2012 Location: Huntingdon AKA The Shire Posts: 1500 
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You will notice torque is improved straight away and pick up 2008 110 2.4 XS Utility (Hagrid)
2002 90 TD5 Hardtop (Sully) Sold 1998 300TDi D1 (Billy) Sold |
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23rd Apr 2020 7:05pm |
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| Co1 Member Since: 19 Aug 2018 Location: North Yorkshire Posts: 3618
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Cheers. Why is EGT a concern for you, are you running high at the moment? |
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23rd Apr 2020 7:13pm |
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| bear100 Member Since: 22 Mar 2010 Location: South Wales Posts: 1871
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 Bonus!!!!!! 2016 Range Rover Autobiography 4.4 TDV8
2010 110 XS Utility 2.4TDCI 2010 Range Rover Sport TDV8 (gone) 2007 Discovery HSE TDV6 (gone) 1993 110 csw 200 tdi (gone) 1994 90 HT 300 tdi (gone) 1994 discovery 300tdi (gone) 90 hybrid 3.5 v8 (gone) Range rover bobtail 3.5 v8 (gone) |
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23rd Apr 2020 7:16pm |
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| bear100 Member Since: 22 Mar 2010 Location: South Wales Posts: 1871
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The remap will increase the EGT as a matter of course, plus i will be overlanding at some stage in Morocco and the Pyrenees (just to name a few) and very conscious of the temperature.
I have noticed when towing heavy loads it climbs up too high for my liking, so wanted something to help really 2016 Range Rover Autobiography 4.4 TDV8
2010 110 XS Utility 2.4TDCI 2010 Range Rover Sport TDV8 (gone) 2007 Discovery HSE TDV6 (gone) 1993 110 csw 200 tdi (gone) 1994 90 HT 300 tdi (gone) 1994 discovery 300tdi (gone) 90 hybrid 3.5 v8 (gone) Range rover bobtail 3.5 v8 (gone) |
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23rd Apr 2020 7:22pm |
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| ZeDefender Member Since: 15 Sep 2011 Location: Munich Posts: 4731  
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I borrowed/added to these notes when I did mine:
Remember to tie the bonnet up to something because you wont be able to use the bonnet stay as that will need to come off. Remove fan cowling and grill. Loosen 2 bolts on bottom of AC radiator housing. Remove only right side 2 b"bolts" of the bonnet catch plate on the radiator side of fender by using a vice grip (you will destroy these 2 bolts so make sure you have 2 spare bolts to replace these! I used normal bolts for future ease) OR use 2 nuts to lock then undo. Loosen 2 I C pipes and bolts. Pull old I C. Use a loose hack saw blade to trim down the two pieces of protruding plastic at the bottom of the radiator. Pop new I C in (it will be a tight fit) and secure bolts and pipes. Then put everything back Tell someone you love them today because life is short.
But shout it at them in German because life is also terrifying and confusing... |
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23rd Apr 2020 8:00pm |
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| Joe the Plumber Member Since: 18 Dec 2013 Location: Midlands Posts: 907
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I wouldn't get too excited about potential performance increases. I fitted my BAS intercooler and hoses a few weeks after having the BAS 170 remap and it made no appreciable difference.
However, it does open up the way to Pete's uprated turbo.... |
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23rd Apr 2020 8:50pm |
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| Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 843 
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Hi, I’m not watering ya bonfire , but a few of the companies that run trips in Morocco etc, won’t take trucks with large full width inter coolers, Worth checking if ya going down that route |
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23rd Apr 2020 8:53pm |
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| bear100 Member Since: 22 Mar 2010 Location: South Wales Posts: 1871
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Joe the thought never crossed my mind
Daisy90 why would that be? Surely it would be better than a standard? 2016 Range Rover Autobiography 4.4 TDV8
2010 110 XS Utility 2.4TDCI 2010 Range Rover Sport TDV8 (gone) 2007 Discovery HSE TDV6 (gone) 1993 110 csw 200 tdi (gone) 1994 90 HT 300 tdi (gone) 1994 discovery 300tdi (gone) 90 hybrid 3.5 v8 (gone) Range rover bobtail 3.5 v8 (gone) |
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23rd Apr 2020 9:03pm |
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| jst Member Since: 14 Jan 2008 Location: Taunton Posts: 7695
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are they worried about engine cooling ? worried it blocks the rad? which companies? Cheers James 110 XS Utility 130 Puma Station wagon/camper (in the making) 90 Puma Hardtop |
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23rd Apr 2020 9:19pm |
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