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Martin
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United Kingdom 1988 Defender 90 Td5 NAS Replica Manual Aegean Blue
Discovery 1.222:1 transfer box gears

Hi all

I'm thinking about some upgrades to my 90, and am thinking about fitting the Discovery 1.222:1 high range gears or complete Disco transfer box to increase the gearing and drop the revs on the motorway.

My only concern is that as I'm running 265/75R16 tyres, that the gearing will be too high and the engine (Td5 un-chipped) won't be able to pull properly. Does anyone have any experience of a 90 with 265/75 tyres and the 1.222:1 gears?

Cheers,

Martin

Post #2107 13th May 2008 8:01pm
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AndrewS



Joined: 10 Apr 2007
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United Kingdom 2007 Defender 110 Puma 2.4 DCPU Manual Alveston Red

Get it chipped go on you know you want to Wink

Post #2111 13th May 2008 9:34pm
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Martin
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United Kingdom 1988 Defender 90 Td5 NAS Replica Manual Aegean Blue

Not sure the 20 year old axles and props will cope - plus it's not a factory Td5 install so I'm not sure that chipping is a good idea really Confused

Post #2112 13th May 2008 9:38pm
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Bogblaster



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United Kingdom 2007 Defender 90 Puma 2.4 XS CSW Manual Stornoway Grey

Martin

I had a 300 tdi N reg with Disco transfer box and 265/75/16 BFG AT and it went well, however I also fitted a bigger intercooler and tweaked the fuel pump Rolling Eyes

Give your site sponsor a ring, if he wont do you a deal, well I don't know. Andy at Allisport did mine and a top job he did, Andy and Peter at Bell auto Services have shared their knowledge before, it is Andys 90 that features on Petes web site.

Go on, go on, go on, go on, go on, go on, go on, go on, go on, go on, go on, you know you want to!
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Volvo V70 D5 - GONE
1995 300 Tdi with lots of toys - GONE

Post #2114 14th May 2008 7:32am
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bell-auto-services
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You could have it chipped to stage one for a mild gain to help pull the bigger wheels and i could add somoe more torque at the top end to pull the new gears better.


A milder gain and not balls out should be fine even on older axles and a converted car.

saying all that ,y td5 pulls the same size tyres with a GKN no problems in standard form with mymap switched off.

Regards pete
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Post #2142 20th May 2008 7:17am
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Martin
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United Kingdom 1988 Defender 90 Td5 NAS Replica Manual Aegean Blue

I really can't risk a remap until the drivetrain is upgraded - it would need a pair of Td5 axles and new props (currently have drum rears).

Any further input on the 1.222 gears much appreciated Mr. Green

Post #2224 29th May 2008 7:08pm
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bell-auto-services
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Are you still running the old 12 spline diff axles ?
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Post #2230 29th May 2008 9:04pm
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Martin
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United Kingdom 1988 Defender 90 Td5 NAS Replica Manual Aegean Blue

Running on 1988 Axles, so 10 spline yes.

Post #2231 29th May 2008 9:13pm
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bell-auto-services
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Ahh yes sorry typos, i agree then , i recon best to change to the 24 slpines before tuning.

The TD5 power and bigger tyres are probabaly maxing them old axles out as is.
Shame i didnt know because i just sold my old 1989 90 and i could have took the late model TD5 axles of and done you a swap before i sold it.
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Post #2232 29th May 2008 9:16pm
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Martin
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United Kingdom 1988 Defender 90 Td5 NAS Replica Manual Aegean Blue

Typical, eh? Wink

Cheers for the thought - let me know if you hear of any available for a good price Wink

Post #2233 29th May 2008 9:24pm
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bell-auto-services
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I can probabaly get you some good priced internals for your front axle complete with calipers etc etc.

2x swivels complete
1x 24 spline diff
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Post #2234 29th May 2008 9:30pm
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Martin
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United Kingdom 1988 Defender 90 Td5 NAS Replica Manual Aegean Blue

Thanks, but I'd prefer to swap the complete axle Thumbs Up

Post #2242 30th May 2008 10:58am
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AJS4X4
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Just fit a pair of late axles, if you have a budget for this let me know and I will find a pair of axles for you, if you need them fitting we can also do this for you, that old drum brake back axle needs chucking in the scrap metal, toooooo much maintenance and the discs stop sooooo much better.

We have built lots of Defenders over the years so an axle swap is no big job for us.

Give me a call Martin and we can have a chat about it.

Regards

Andy. www.ajs4x4.co.uk Thumbs Up
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Post #2250 31st May 2008 6:51am
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AJS4X4
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As they say "no point in making it go quicker if you can't stop the thing"
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Post #2251 31st May 2008 6:52am
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Fatboy Slim



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Wales 2007 Defender 90 Td5 HT Manual Alpine White

Any later axles kicking around your end? ? The rear on my old 200 is a bit ripe, so save p**sing around with it have found a good excuse for a disk axle Thumbs Up

Stu

Post #2614 1st Jul 2008 7:54pm
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