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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5745

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Bulkhead repair & parts to buy
Hopefully I am getting the bulkhead repaired soon (rust under the windscreen bracket) and so are the windscreen blocks/hinges

Also the windscreen surround is showing some corrosion so I think its a good time to get that repaired/replaced as well.

Parts off the top of my head I might be needing;

New windscreen block seals
New top of bulkhead to windscreen foam seal
Top of windscreen frame to roof seal
Windscreen surround rubber 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #491901 13th Jan 2016 7:34pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
As the dash will be apart you could fit new wheelboxes for peace of mind, always worth a small collection of screws/fixings and check all your gauges/warning lights as bulb replacement will be easy with it removed. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #491933 13th Jan 2016 8:45pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5745

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I replaced the wheel boxes last year. TBH I was hoping to leave the dash in place as its just
the outside of the bulkhead / wing mirror area.. Planning on buying a repair section that includes the vent surrounding. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #491975 13th Jan 2016 9:45pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
In that case lots of cavity wax to soak the internals whilst the bulkhead is cut open, also a weld through primer is good if you want a little extra protection on the repair. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #491996 13th Jan 2016 10:15pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5745

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Cavity wax is a must. I am send the 110 into a body shop for the work and spraying. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #492021 13th Jan 2016 10:42pm
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JWL



Member Since: 26 Oct 2011
Location: Hereford
Posts: 3443

England 2002 Defender 110 Td5 SW Coniston Green
Another thing to add to the wheelboxes whilst the dash is out, if you haven't done it allready, do the double washer set up with standard jets in both the holes where the wipers are driven when LHD. Plus you could put some pipework in from the heater box to give you side window demisters.
Post #492047 13th Jan 2016 11:09pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5745

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Extra washer jet has been done also (when I did the wiper boxes)
Has anyone tried these repair panels?

http://www.ebay.co.uk/itm/LAND-ROVER-DEFEN...Track=true 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #493248 17th Jan 2016 1:30pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2086

United Kingdom 1984 Defender 90 200 Tdi HT Pennine Grey
Cavity wax before you weld is probably not a good idea ...
Mo The Land Rover 90 - Many are called, few are chosen.
Post #493258 17th Jan 2016 2:22pm
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shaggydog



Member Since: 12 Aug 2012
Location: Kent
Posts: 3346

United Kingdom 1991 Defender 110 200 Tdi USW Arles Blue
I wish those repair panels had come out before I did my bulkhead repair - would have sped it up no end!

Don't fill it with wax until after the weld has been done or it can catch fire inside and that would be disastrous. Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter Very Happy
Post #493274 17th Jan 2016 3:23pm
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