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IanT599



Member Since: 13 Mar 2013
Location: Staffordshire
Posts: 15

United Kingdom 
TD5 and TDCi bodywork
Hi all,

Just trying to workout some bodywork issues.

What panels are different on these two vehicles? Assuming both are 110 Hard Tops.
I know the bonnets are different and I believe the bulkhead is different.

Were there any other changes to the outside? If I started a build with a TDCi bulkhead would TD5 panels all bolt on?

Thanks Ian
2004 Discovery II TD5 ES Auto
1990 Range Rover Vogue Efi Auto (Future 100" Defender Puma)
2015 Compass Rallye 644
Sankey Mk3 Wide Track
Post #391038 21st Jan 2015 2:28pm
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IanT599



Member Since: 13 Mar 2013
Location: Staffordshire
Posts: 15

United Kingdom 
Can anyone give me help on this? Ian
2004 Discovery II TD5 ES Auto
1990 Range Rover Vogue Efi Auto (Future 100" Defender Puma)
2015 Compass Rallye 644
Sankey Mk3 Wide Track
Post #394797 1st Feb 2015 2:29pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
I believe you have it spot on

Bulkhead & bonnet are 2007 >

Everything else is the same as 2004 > (steel doors change)

Steering wheel spline and steering box changed and those 2 pin diffs

Oh and rear tubs for seats changed as did the rear seat x member on a 110
Post #394798 1st Feb 2015 2:34pm
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gilarion



Member Since: 05 Dec 2013
Location: Wales
Posts: 5084

Wales 2007 Defender 90 Other CSW Trident Green
Yes you can, the doors although the inner frame is slightly different shape, dimensionally they are the same. There are slight changes to the rear tub but again that is only internally so it will bolt on with little problem.

Your only problem with a TDCi bulkhead is if you are going to fit a TDCi dash, will be the electrics and sensors for the gauges and speedo. Similarly it will also depend on what engine and gearbox you are going to fit?
Post #394801 1st Feb 2015 2:51pm
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IanT599



Member Since: 13 Mar 2013
Location: Staffordshire
Posts: 15

United Kingdom 
I've heard about TDCi dash issues and not working correctly. Will have to see if there is a way around this and what it is that does't work properly.

It'll be the 3.9 v8 auto from a 1990 RRC with the Borg Warner transfer box. The speedo signal is electronic on my one as opposed to the older cable.

I'm after a 90 SW look just on 100" and with the 2 flip down seats. Ian
2004 Discovery II TD5 ES Auto
1990 Range Rover Vogue Efi Auto (Future 100" Defender Puma)
2015 Compass Rallye 644
Sankey Mk3 Wide Track
Post #394827 1st Feb 2015 4:02pm
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3247

Spain 2001 Defender 90 Td5 SW Epsom Green
Hi Ian

One other thing with fitting a Tdci bulkhead is the bottom of the bulkhead interferes with a non Tdci gear lever so the levers have to be modified as well.

I was looking at fitting a Tdci bulkhead to my TD5 as you can find a lot of new Tdci BH's but new TD5 BH's are like hens teeth. Looking at what is involved I am not going to bother and I will continue my search for a new TD5 one.

Just seen your update so the gear lever issue does not apply !

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #394843 1st Feb 2015 4:42pm
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