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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

Middle box exhaust gaskets
Going to replace the mid box on my TD5,can anyone advise on which "gaskets" I need, there appears to be 2 kinds for the middle to rear box.


Or this


The same question for the front (catalytic convertor) to midd box,which is only 2 bolts but doesn't appear to have any gaskets. Pov.spec,ftw. 2006, 110,TD5.
Post #363371 9th Oct 2014 3:14pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
top one would be more like a genuine one very thin ,BUT this type is ok if both bits are new if your fitting one new section to a old section then the bottom one would seal better as its thicker and softer then the top one

two new sections with new straight ends then top one fine

one old one new then bottom one as the old part will be rusty and bit mis shaped on the flanges then fit bottom one

but to be sure whatever gasket you used , I would say a small amount of exhaust sealer wouldn't hurt anyway


Last edited by munch90 on 9th Oct 2014 4:04pm. Edited 1 time in total
Post #363373 9th Oct 2014 3:32pm
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

Cheers Munch (as always) Thumbs Up .I'll pull em apart,then see. Also gonna paint the cat and rear box,anybody have an opinion on what paint to use.There is sound theory that keeping the gases hot (insulation) improves the flow,thus more power.Any opinions?? Pov.spec,ftw. 2006, 110,TD5.
Post #363376 9th Oct 2014 3:49pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
don't bother would be my advice no way your ever get paint to stick any good on a exhaust , yes you can get high temperature paint but getting it to stick and stay stuck on is another thing ( paint puts up with heat but peels off after a while in big lumps )

any exhaust you see "painted" would be enamelled or blasted then metal sprayed or ceramic coated , chromed etc to last

paint wont make any difference to keeping heat in

wrapping the exhaust is done but normally only front pipes (wrapped in glass fibre mat normally )
Post #363379 9th Oct 2014 3:59pm
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jomara



Member Since: 26 Oct 2009
Location: Lanarkshire
Posts: 1756

Scotland 2014 Defender 110 Puma 2.2 XS CSW Santorini Black
You could use something like this, tried a similar coating on the exhaust manifolds on my racer, did make a slight difference to heat transmitted through the tunnel. Thumbs Up

http://www.demon-tweeks.co.uk/motorsport/h...st-coating 2014 110 2.2TDCi XS Station wagon
1971 Bowler Tomcat 88 4.2 V8 Auto
2022 110 250D XS
Post #363401 9th Oct 2014 5:18pm
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

So the zorst is off,whilst the back box is generally very good condition the flanges have lost quite a bit of metal,tho the mating surface is fine (pitted but flat),what do you think, re-fit or buy new, I can get a new take off back box for £40 ish.
Also can anyone recommend an exhaust sealant?
Cheers


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The rest of it.

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hard to believe the middle box (below,lol) is off the same car,lol

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[/img] Pov.spec,ftw. 2006, 110,TD5.
Post #364705 15th Oct 2014 6:43pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
I would replace if you can get one cheap , another job you wouldn't have to do for a while then

good sealers - gun gum , fire gum , bloseal all much the same really ( used blo seal for years , but not sure if you can get it in small tubes , I get it in the tubes for the mastic style trigger guns )

you don't want a exhaust repair putty it's bit thick , you want exhaust assembly paste
Post #364737 15th Oct 2014 7:56pm
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

Cheers bud! Pov.spec,ftw. 2006, 110,TD5.
Post #364740 15th Oct 2014 8:04pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
don't use loads of sealer ( if it oozes out the outside then it's oozing out inside as well ) no point in causing a smaller hole on inside

if your going to take a while before bolting it all up tight , wet (water) the surface of the sealer it will stop it going hard too quick
Post #364744 15th Oct 2014 8:13pm
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