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vipergreen

Member Since: 06 Jul 2023
Location: Herts
Posts: 7

Intercooler

My 2003 original Intercooler is a bit banana shaped so I think it’s time for a change.

The TD5 is a bit black Smokey under acceleration. It’s has had a stage 1 remap and egr delete. Nanocom seems to show that the Maf sensor is ok but I may change this anyway.

I’m thinking of fitting a new Intercooler but not sure how far to go, assuming the radiator is also original 2003 is this also worth changing ?

The Darkside Intercooler at £330 seems appealing or should I pay a bit more for allisport or alive ?.

I assume it’s worth changing pipework at the same time, any recommendations on this or are the silicone tubes all pretty much the same.

After completing the above I might take it to a tuner or see what tuning options are available via my Nanocom.

Would welcome any advise and suggestions

Many thanks

23rd Mar 2024 8:10am

barbel jim

Member Since: 12 Dec 2012
Location: Northants
Posts: 1411

Before you spend money decide how far your going to go

Some intercoolers have cast tanks so will run higher boost pressures. Exhaust Will be another purchase

! Variable vane turbos make a massive difference to the drive…. In the last 18 years I’ve only dealt with Alive and cannot praise them enough. Others will say there tuner is better, but look around speak to a few and if possible have a go in a few mapped trucks. Your more than welcome to visit and see how mine drives

23rd Mar 2024 12:06pm

NickMc

Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1571

Ian is very good and site sponsor on this forum

https://www.defender2.net/forum/member-porny.html

23rd Mar 2024 6:49pm

bankz5152

Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2077

Ive had the Darkside one fitted for about 6 months, running 2.5bar of boost, hasnt split yet! Same cant be said for Allisport popped 3 of those... Instagram @defender_ventures
Empire Tuning - Agent

23rd Mar 2024 8:57pm

vipergreen

Member Since: 06 Jul 2023
Location: Herts
Posts: 7

That’s good to know , thanks

I noticed your Empire tuning connection, is their Intercooler the same one?

24th Mar 2024 1:45pm

bankz5152

Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2077

Empires intercoolers at made by them, not anyone else. Went for Darkside as empire was out of stock! Instagram @defender_ventures
Empire Tuning - Agent

24th Mar 2024 1:47pm

Mo Murphy

Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2085

1984 Defender 90 200 Tdi HT Pennine Grey

I have a darkside intercooler for my M57. Like Bankz, no holes in it yet. Has worked fine for a year so far.
Mo The Land Rover 90 - Many are called, few are chosen.

24th Mar 2024 7:54pm

jst

Member Since: 14 Jan 2008
Location: Taunton
Posts: 7695

2011 Defender 110 Puma 2.4 USW Stornoway Grey

I have a bas one on my 130, 3 years in no probs.

Allisport on my 110, 14 years in and no problems.

Just.bought two allisport intercoolers for my m57 conversions. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop

Last edited by jst on 26th Mar 2024 6:10pm. Edited 1 time in total

24th Mar 2024 10:49pm

GREENI

Member Since: 22 Aug 2010
Location: staffs
Posts: 10363

Funnily enough, I found a split aftermarket intercooler today!

Click image to enlarge

25th Mar 2024 10:17pm

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