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Harriec



Member Since: 06 Jan 2024
Location: Sussex
Posts: 15

United Kingdom 2009 Defender 110 Puma 2.4 SW Epsom Green
Hole In block
Morning, not a good week for my defender.....

So I was driving my 2.4 to work last week when I suddenly lost power. I noticed that the temperature gauge was through. I pulled over and there was no coolant in the header. I filled it up and saw that it was pretty much pouring straight through. After some investigation I found that it was actually hole in the block. Brilliant!

So it's now on the driveway and I have to look at my options. It's my daily drive as I'm a gardener so I need to get it back on the road asap.

Obviously cost to me is an issue. I'm aware that all options are costly in this situation. I wanted to reach out to see firstly what people think my best option is. And also if anyone in the Surrey/Sussex area knows of anyone that might have a good source of an engine or any help in anyway.

I would love to get a nice recon engine from turner engineering etc but I don't have anywhere near that budget.
Obviously I need to try and get it fixed to get it back on the road to earn some money!

Any help or advice would be hugely welcome.....
Post #1078432 27th Oct 2025 7:52am
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 6060

2006 Defender 110 Td5 USW Zermatt Silver
Are you sure it is not a failed core plug?

Any pics of the hole, and area ?
Post #1078437 27th Oct 2025 8:23am
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Harriec



Member Since: 06 Jan 2024
Location: Sussex
Posts: 15

United Kingdom 2009 Defender 110 Puma 2.4 SW Epsom Green
Hi. No...pretty sure it's not a plug. Had a mechanic I know come and look at it. He's not land rover but ex for mechanic (25yrs) and he thinks it's shot. He also said he's never seen a hole in the side like that. I will try and get some pictures up but it's difficult to see.
Post #1078441 27th Oct 2025 8:50am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 18058

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Another popular Puma failure that produces a similar effect is when the cap on the unused spigot of the water pump manifold fails. This will cause a huge leak behind the water pump in a location which is really difficult to see and can easily be mistaken for a catastrophic block failure.
Post #1078455 27th Oct 2025 10:32am
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Harriec



Member Since: 06 Jan 2024
Location: Sussex
Posts: 15

United Kingdom 2009 Defender 110 Puma 2.4 SW Epsom Green
We put a camera down there and you can physically see the coolant coming out of the block. Best I post some pictures for you to see
Post #1078470 27th Oct 2025 11:34am
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 3551

United Kingdom 
Does the engine still turn over on the starter?
Post #1078477 27th Oct 2025 1:02pm
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Harriec



Member Since: 06 Jan 2024
Location: Sussex
Posts: 15

United Kingdom 2009 Defender 110 Puma 2.4 SW Epsom Green
Hi yes. It's still starts and runs absolutely fine....
Post #1078482 27th Oct 2025 1:27pm
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 3551

United Kingdom 
Well, it can't be a mechanical failure then, because to make a hole in the block something inside the engine would have to fail catastrophically and then there's no way it would run, or even turn over on the starter.

As above, core plug or blanking plate has failed.

The only other thing that could cause it would be the coolant freezing but it's not cold enough for that, and it would only happen if there was no antifreeze in it.


Last edited by lightning on 29th Oct 2025 7:25am. Edited 1 time in total
Post #1078485 27th Oct 2025 1:53pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 18058

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I think we need the promised photos....
Post #1078486 27th Oct 2025 2:17pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 21044

United Kingdom 
Could be ineffective, overly watered down coolant, so it’s got vastly reduced cooling and anti freeze capabilities.
Then it will be more likely to boil, expand, under heat or especially expansion during freezing.
The latter could have happened some time ago, and heat at a later date built pressure and blew out from there.

I’m not saying this is the case, but far to many people out there seem to think that water itself is fine as a coolant just as it is, when it doesn’t have the elements like OAT that keeps things cooled when needed and anti freeze properties to spec.
Whilst it has a long life, it still does lose its capability over time to be effective, again it’s often not serviced as it has a long life.
It has a very long life, but some people have it at 10+ years old or more.

In addition to that, unless you use concentre and distilled water formula or ready mixed, then you can get scale etc in there as well.
Though it’s a bit more in price I just went for pre mixed, then you can just go from there and it’s ready to go.
Then you can simply concentrate on the drain and bleed proceedure, rather than faffing around mixing the quantity etc.
From the bottle from the factory, it is then exactly at the spec it should be as required.

Of course there is pre mix vs concentrate, we all choose to do things in various ways based on choice.

When I had a coolant leak it was water pump related, with all the components in there you need to trace where it really may be, but you can see coolant witness marks and trace back to source. ____\We|Will|Win/___
____/🇬🇧🇺🇸\____
_//*⛽️🛢️⚙️🧰*\\_
Post #1078493 27th Oct 2025 4:11pm
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el sid



Member Since: 06 Sep 2025
Location: devon
Posts: 31

England 1996 Defender 90 300 Tdi CSW Barolo Black
JB weld is good for holes in metal,we filled a massive hole in a David brown tractor block,due to freezing,drove it 25 miles home no problem,then used it short trips on the farm for 2years.
Post #1078518 27th Oct 2025 8:48pm
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Harriec



Member Since: 06 Jan 2024
Location: Sussex
Posts: 15

United Kingdom 2009 Defender 110 Puma 2.4 SW Epsom Green
Difficult to get a picture. I took a video but can't post it here. . You can see the thin stream of coolant which only comes out when I open the header tank lid ( with engine off)

I have always just the correct coolant in it. I've owned it for 5 yrs. So I can't speak for previous owners
I can try and get better pics in the light. But I went to work today in a friend's car and it was dark when I got back. It seems to be a small hole high up on the block, above where the dipstick goes in. Definitely not a freeze plug if any kind. The hole is too small.
Post #1078519 27th Oct 2025 8:53pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 18058

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Everything you say makes it sound les and less like a hole in the block! Whereabouts is this jet of water, which side, front or back, and how far down?

I suppose that a hole might have corroded through the block but it is unlikely, and there are many things which could be leaking externally.
Post #1078525 27th Oct 2025 9:43pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3656

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Had an old Triumph engine that rusted through, just where the exhaust manifold went down with just few mm clearance from the block. The other side of the engine block was like new, protected by the oil leaks. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #1078528 27th Oct 2025 11:02pm
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Linds Hanson



Member Since: 16 Jan 2021
Location: Cornwall
Posts: 540

United Kingdom 
Just had a customer's block crack on RH drivers side under exh manifold, there are no core plugs on RH side of TDCI. We made a effective seal with K seal whilst the owner saves for a M57 conversion, he's travelled a few thousand trouble free miles since.
Post #1078584 28th Oct 2025 5:39pm
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