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nwicki



Member Since: 27 Dec 2021
Location: Stuttgart
Posts: 11

Germany 2013 Defender 110 Puma 2.2 SW Aintree Green
Replace "Safari Brackets" without taking off roof
Hey there,

to be honest I'm still the one chasing that "having no rust or corrosion" at all look..
Quite annoying at times but I think I want to keep the great base I'm having.
Attached you'll find an image of my Aintree Green Puma.

Sooo coming to my actual problem. I'm actually having 2 corrosion issues at the moment. One is the front window frame that starts to bubble… Alright, that's something I'll give to a body/paint shop.

But the second one is the rear door "safari corner brackets". The left and the right are bubbling and have some minor corrosion which I want to get rid of. But is it possible to remove them without removing the top capping & roof? For me, it looks like I would need to drill out the 3? rivets of the bracket itself and the one rivet that is in the top bracket to pull it downwards.

Has anybody replaced them the same way? Do you also know what size of aluminium rivets I need to go for?

Thanks for the help and best,
Nico



Click image to enlarge
Post #999010 7th Jul 2023 8:17am
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the_lincs_landies



Member Since: 29 May 2023
Location: Boston, Lincs
Posts: 230

United Kingdom 
Potentially you could do it, as looking at the aftermarket replacements from YRM these do not hook over the tub like the side cappings. If this is the case, then your biggest difficulty would be keeping the seal between the sides and the tub lifted whilst you slotted the new corner bracket into place.

YRM Brackets, for reference pics: https://yrmit.co.uk/product/hot-dipped-gal...er-series/

Though these are series, so could have changed between series and Defender.
Post #999016 7th Jul 2023 9:25am
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nwicki



Member Since: 27 Dec 2021
Location: Stuttgart
Posts: 11

Germany 2013 Defender 110 Puma 2.2 SW Aintree Green
Thanks for the quick reply.
Jup I saw these replacement brackets, hence the thought of just pulling them down and slotting them back in again. There's a different bracket which is most likely the right one:

https://yrmit.co.uk/product/hot-dipped-gal...er-series/

But what seal are you referring to?
Post #999017 7th Jul 2023 9:33am
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the_lincs_landies



Member Since: 29 May 2023
Location: Boston, Lincs
Posts: 230

United Kingdom 
There is a foam (I think) seal between the tub cappings, and the side panels. I will try and post a picture shortly.

Edit:- On second thoughts it wont be that easy. The side cappings go over the top of the safari bracket, then the foam sits between the side cappings and the side panels. Black line represents roughly where the safari corner bracket will sit, orange it the foam seal I refer to.



To get the Safari bracket off you'd need the roof off, then the sides (though there is a fiddly way to remove sides without removing roof), and then remove the side cappings before you could then remove and replace the safari brackets!
Post #999022 7th Jul 2023 9:41am
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Lodelaner



Member Since: 04 Feb 2010
Location: Lambourn
Posts: 635

United Kingdom 1988 Defender 90 V8 Petrol ST Shire Blue
I disagree about removing the roof.

As OP says you can remove the bracket by drilling the rivets and pulling it down - at the risk of scratching the paint - so I'd mask the area off.

The OE triangle/corner bracket has a lip at side by the door seal, not the top so can be pulled out. The YRM design is no different to OE (ASR2450 & ASR2451).

The seal mentioned is between the top of the capping and the roof section, not between the capping and tub - so is irrelevant.

I'd use OE spec, galv adds a thickness that can only hinder fitting the new bracket. They're only a £2 each aftermarket.


Click image to enlarge



Click image to enlarge



Click image to enlarge



Click image to enlarge



link to original LRM article here for more pictures https://www.landrovermonthly.co.uk/article...-cappings/ JB

@Lodelaner Instagram

Youtube greenlaning and other LR related content
Post #999026 7th Jul 2023 10:04am
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Lodelaner



Member Since: 04 Feb 2010
Location: Lambourn
Posts: 635

United Kingdom 1988 Defender 90 V8 Petrol ST Shire Blue
Re: Replace "Safari Brackets" without taking off r
nwicki wrote:
to be honest I'm still the one chasing that "having no rust or corrosion" at all look..


Good luck with that, you will drive yourself crazy and make your local paintshop very wealthy 😉 JB

@Lodelaner Instagram

Youtube greenlaning and other LR related content
Post #999027 7th Jul 2023 10:05am
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the_lincs_landies



Member Since: 29 May 2023
Location: Boston, Lincs
Posts: 230

United Kingdom 
Lodelaner wrote:
I disagree about removing the roof.

As OP says you can remove the bracket by drilling the rivets and pulling it down - at the risk of scratching the paint - so I'd mask the area off.

The OE triangle/corner bracket has a lip at side by the door seal, not the top so can be pulled out. The YRM design is no different to OE (ASR2450 & ASR2451).

The seal mentioned is between the top of the capping and the roof section, not between the capping and tub - so is irrelevant.


Thanks for sharing, I hadn't realised that the lip was to the side. Never had my defender apart so that's useful to know. That said, I need to do the cappings too, so its no easy win for me Sad
Post #999029 7th Jul 2023 10:11am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17911

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Lodelaner wrote:
... link to original LRM article here for more pictures https://www.landrovermonthly.co.uk/article...-cappings/


I am both amazed and somewhat depressed that the author of that article went to all the trouble of replacing the manky cappings but did absolutely nothing about the corrosion on the tub underneath the cappings before refitting the new/replacement ones.

Why would anyone do that? Surprised

I assume that he is just tarting it up to flip for a profit and is not interested in doing a proper job. Pity the poor sucker who buys it thinking it has been done well. Crying or Very sad
Post #999037 7th Jul 2023 10:36am
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Lodelaner



Member Since: 04 Feb 2010
Location: Lambourn
Posts: 635

United Kingdom 1988 Defender 90 V8 Petrol ST Shire Blue
It’s either Ricky Gervais or Trevor Cuthbertson. I guess he was doing it to create the article on deadline. JB

@Lodelaner Instagram

Youtube greenlaning and other LR related content
Post #999041 7th Jul 2023 11:18am
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3595

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Re: Replace "Safari Brackets" without taking off r
nwicki wrote:
.... remove them without removing the top capping & roof? For me, it looks like I would need to drill out the 3? rivets of the bracket itself and the one rivet that is in the top bracket to pull it downwards.

Has anybody replaced them the same way? Do you also know what size of aluminium rivets I need to go for?


Done it on a family Defender. Yes, they do slide down, but could put a small fight as the corrosion between the ali and the steel could create a good hold. As mentioned above, care not to scratch and damage the paint on the rest of the quarter panel when sliding down.

Rivets need to be sealed type, 4.8mm x 12mm (or 3/16" x 1/2"). 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #999044 7th Jul 2023 11:45am
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nwicki



Member Since: 27 Dec 2021
Location: Stuttgart
Posts: 11

Germany 2013 Defender 110 Puma 2.2 SW Aintree Green
Thanks guys for that super quick answer! Smile That gives me hope. I also think it could be possible with a bit of masking to not mess up the paint. But will have to paint the bracket anyways as I want the rivets to be in body colour again. Good to hear your thoughts and experience on this issue. Couldn't find anything about it in the Landy Universe out there.

@Dinnu – The single rivet in the capping needs to be removed as well right? So I need to paint that part also… bummer.

I'm definitely not planning to do a Landlord special like the guy in the article haha… Laughing ... Will order the brackets today and will see when I find the time to do it. Maybe later in the summer..

Thanks and best,
Nico
Post #999045 7th Jul 2023 11:52am
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3595

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
All 6 rivets need to be drilled out. The hinge side has one less rivet from factory.
I left my rivets unpainted. Unsure if I will ever paint just the rivet head or not, but I can assure you that my tub and cappings are painted 200%


Click image to enlarge
 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #999065 7th Jul 2023 1:47pm
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nwicki



Member Since: 27 Dec 2021
Location: Stuttgart
Posts: 11

Germany 2013 Defender 110 Puma 2.2 SW Aintree Green
Looks like a stunning and neat Landy, judging it from that pic. Thanks! I'll give it a go and see what I'll be doing with the rivets. Painting the bracket without it being attached is of course much easier, but it looks like corrosion already started to spread 1/2mm to the tub so I'd need to paint a little bit more anyway.

Thanks, thanks, thanks!
Post #999068 7th Jul 2023 1:51pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1681

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
They can be removed in situ as they’ve said in the most excellent LRM arsetickle.

You can paint the heads with a small artist brush and you’d never notice. Make sure you use the right closed head rivets, you could maybe scotch brite the heads first before fitting might help the paint stick better.
Post #999069 7th Jul 2023 2:27pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17911

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Personally I'd be inclined to go properly "old school" and use solid rivets wherever there is rear access, as LR used to do originally. I'm not a big fan of breakstem fasteners. It is a little more work and takes a little longer, but you're not in a production environment where time equals money and the result looks so much nicer.

Easier to identify if your P&J ever gets stolen, too.
Post #999076 7th Jul 2023 2:57pm
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