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ajsms999



Member Since: 08 Dec 2022
Location: Shropshire
Posts: 21

United Kingdom 
Awning fixing
Hello Everyone - looking for a bit of help/guidance with this

What is the best solution for attaching an awning to the side of my expedition/explorer pack rack? Does anyone make a bespoke bracket?
Need to mount on the passenger side (UK) - also my 90 has the lunch box and side ladder.

Looking forward to your comments Thumbs Up

Thanks
Andrew


Last edited by ajsms999 on 25th Feb 2023 9:24am. Edited 1 time in total
Post #983308 22nd Feb 2023 12:53pm
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Lightwater



Member Since: 28 Jun 2020
Location: Sydney NB
Posts: 61

Australia 
I have no idea what your roof rack/platform looks like, but here are some ideas you could plagiarise for a custom bracket. It's easy to knock up your own brackets, either out of aluminium or 316 stainless steel & tap holes etc. Use Nyloc nuts on bolt.

https://www.freel2.com/forum/topic31435.html

When bending aluminium or stainless, heat as much as you can with a heat gun. With the aluminium you will get less cracking in the bend & the stainless will be a whisker easier to bend. I have a Bosch GHG 20-63 2000 watt 630°C heat gun. Use a block of wood to push over in a bench vice otherwise you will obviously burn yourself with 3rd degree burns. I tap holes in the extrusion as well as using Nyloc nuts for the tightest joins. I do this for all my projects. Maybe a bit overkill, but never had a failure on thousands of km of Australia's notorious corrugated roads.

If using stainless, you may want to get an engineering workshop to bend the parts, it is very tough by hand on very small flat bar like 3 x 20mm & bend neatly. Visitor - Freelander owner
Post #983562 24th Feb 2023 7:25pm
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ajsms999



Member Since: 08 Dec 2022
Location: Shropshire
Posts: 21

United Kingdom 
Lightwater - Thanks for your detailed response.

I may have to attempt to fabricate something, however would prefer to buy an existing item - if such a thing exists.
It seems there are lots of ready made brackets, just wanted to find one suitable for fixing to the LR rack.

Thanks
Andrew
Post #983612 25th Feb 2023 9:28am
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Danrutter22



Member Since: 20 Jun 2022
Location: Cannock
Posts: 7

United Kingdom 
I’ve just purchased these from powerfuluk and trekoverland

Works a great for arb awning and LR roof rack 👍





Click image to enlarge



Click image to enlarge
Post #987830 3rd Apr 2023 9:20pm
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zilch



Member Since: 11 Sep 2019
Location: Whitsundays & Sydney
Posts: 781

Australia 
Lightwater wrote:
I have no idea what your roof rack/platform looks like,


I had our awning brackets fabricated by a small company in Brookvale, Sydney Northern Beaches, Northlight engineering, they did a reverse sweep compared to a rhino rack mount, so it could fit snugly onto the expedition rack,

I seem to remember another owner in the UK i believe ordered a set from them



Click image to enlarge




Click image to enlarge
 yet another pommie bar steward down under

MY20 110 P400 SE Defender
MY10 3.0 RR Sport
Post #988326 9th Apr 2023 7:17am
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Lightwater



Member Since: 28 Jun 2020
Location: Sydney NB
Posts: 61

Australia 
Looks a nice bracket with beveled edges & powder coated?

I needed the bracket a touch higher as the Freelander is shorter. Top of rear bracket is 1880mm.


I don't live far from there. In a previous life in the 1970 > 90s I supplied aluminium to customers in Brookvale.

There is the Stainless Steel shop in Chard Road. You can buy as little as one screw (crap website though!). They have 316 & 304, also Allen bolts, Nyloc nuts, toggle clips etc. Got all my SS fastenings & 316 bar from there.

Aluminium Warehouse near Jaycar have quite a bit of clear anodised aluminium which is good for a more professional looking job.


All parts from above mentioned & hinges from Whitworth Marine (& fuel containers 30 years ago), sand flag from ARB, all in Brookvale.

Click image to enlarge


I got Aluminium Engineering in Brookvale to bend some 10 x 50mm bar for a couple of bracket, but I just left them unpainted.


Click image to enlarge
 Visitor - Freelander owner
Post #988939 14th Apr 2023 2:19pm
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