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Goldenballs



Member Since: 22 Apr 2021
Location: Reading
Posts: 54

United Kingdom 
Re-chassis
Hi all,

Getting nervous about my 110 CSW chassis…

What kind of pennies should I expect to be spending? I’m not afraid to get stuck in and do it myself, but I am afraid of the time it would take…

Mike
Post #951967 8th May 2022 6:44pm
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kenzle8a



Member Since: 12 Feb 2020
Location: None
Posts: 1074

 
I’ve budgeted about 5-7k for my diy Inc the chassis
Post #951968 8th May 2022 6:53pm
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LJMARSDEN



Member Since: 08 Jun 2021
Location: Nottingham
Posts: 281

United Kingdom 2006 Defender 90 Td5 HT Java Black
What else are you doing to make it that expensive?

The opportunities are endless with the body off Rolling with laughter Luke Marsden

06 V8 1UZFE Defender 90

Instagram: https://www.instagram.com/defender__v8/
Post #951969 8th May 2022 7:14pm
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kenzle8a



Member Since: 12 Feb 2020
Location: None
Posts: 1074

 
A lot, I’ve budgeted to get a load of bits galvanised, replace all the brake lines with braided, as well as a few parts of the floor that need replaced and then painting etc. I’ve also budgeted to have the chassis painted at the upper end of the costs.
Post #951971 8th May 2022 7:18pm
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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7873

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
I've had two seperate garages give me very budget costs at around £4-5k for THEM to do a chassis swap.

The end cost will vary considerable depending on what else you decide to replace along the way. I suspect it would be difficult to put anything rusty back onto a shiney new chassis and therefore guess the bill could go up as the replacement part list goes up. Thumbs Up James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #951973 8th May 2022 7:19pm
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bodstruck



Member Since: 09 May 2020
Location: Wiltshire
Posts: 783

United Kingdom 
https://www.alpine-restorations.co.uk/galv...placement/

2 grand from these chaps. Not had any experience of them but at least they publish a price. Clearly will be more once you add on replacing all the stuff that will break in the process. Smile
Post #951977 8th May 2022 7:30pm
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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7873

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
^^^ I assume those costs are the labour only and don't include the cost of the chassis? If so it puts them in the same ball park as my budgets.

Only heard good things about Alpine. Thumbs Up James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #951980 8th May 2022 7:36pm
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Disco_Mikey



Member Since: 16 Nov 2014
Location: Dundee
Posts: 531

Scotland 2009 Defender 110 Puma 2.4 DCPU Keswick Green
Says Labour only, in the price list Wink

It's all the extras that add up, springs, shocks, bolts, brackets etc

Also quite a price difference between Richards/Marsland chassis as well as the other cheaper brands...

We've fitted a few Richards, and they've been *OK*, a bit of faffing about to line everything up. The Marsland though are worth every extra penny, everything just fits Thumbs Up
Post #951981 8th May 2022 7:43pm
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
I did it before and I can only say: It takes 2 x your planned budget and 3 x as much time or 3 x your budget and 2 x as much time depending if you refurbish or buy unplanned parts.

Once you start taking things apart you see more work.

Ok I changed from a diesel to a petrol V8 and having a first kid and building a house in between it took a bit more time, it took me about 3 years. Shocked Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #952007 8th May 2022 10:48pm
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Cubflyer



Member Since: 25 Sep 2021
Location: Suffolk
Posts: 278

United Kingdom 1994 Defender 90 300 Tdi SW Arles Blue
bodstruck wrote:
https://www.alpine-restorations.co.uk/galvanised-chassis-bulkhead-replacement/

2 grand from these chaps. Not had any experience of them but at least they publish a price. Clearly will be more once you add on replacing all the stuff that will break in the process. Smile


I got a quote in writing last week from them to fit a new chassis .... the price was £5100.00

See below the extract from my quote:

Marsland Defender 90 300tdi chassis £2500.00
Chassis delivery £150.00
Consumables wd40/power steering fluid/brake fluid/antifreeze £150.00
Labour cost to fit chassis £1450.00
VAT £850.00

Estimated six weeks work.

Then you'll have to decide what NEW bits you'll add Exclamation 2010 Defender 90 300Tdi CW (White/1994)
2021 Defender 90 300Tdi SW (Blue/1994)
Post #952009 8th May 2022 11:11pm
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2548

Scotland 
I re-chassised mine myself using the body off in one piece method and spent about £4k in parts/materials.

That’s the best way to keep the cost low, if you strip it right down you’ll find many more issues and spend much more.
Post #952022 9th May 2022 8:00am
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plumpmoose



Member Since: 14 Dec 2015
Location: North Devon & Oxon
Posts: 114

United Kingdom 
Just had mine done (Td5 90) and these numbers are about right. IE is fairly big spread depending on work done while chassis off.
Post #952046 9th May 2022 11:03am
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Mossberg



Member Since: 29 Feb 2020
Location: Lancs
Posts: 552

United Kingdom 1993 Defender 90 300 Tdi HT Aintree Green
Could you folks that have had a swap give us some examples of what extra work you have needed to have done. I am new to this so I am interested at what sort of things to expect. My chassis is 30 so it may be a future job!!
Post #952050 9th May 2022 11:44am
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2548

Scotland 
Amongst things that often need changed are all the suspension bushes, probably dampers if not fairly new, springs if rusty/worn, all fuel and brake lines, some of the wiring loom, potentially fuel tank, engine/transmission mounts, clutch.

Parts of the body can have significant rust and corrosion that is not evident until it is removed - e.g. bulkhead feet/footwells, sill members and b/c posts on 110s, seat box and rear tub mounting points. Any of these will add significantly to the cost and time required if they are to be dealt with.

It really depends how well the vehicle has been maintained over the years.
Post #952058 9th May 2022 1:16pm
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Cubflyer



Member Since: 25 Sep 2021
Location: Suffolk
Posts: 278

United Kingdom 1994 Defender 90 300 Tdi SW Arles Blue
Retroanaconda wrote:
I re-chassised mine myself using the body off in one piece method and spent about £4k in parts/materials.

That’s the best way to keep the cost low, if you strip it right down you’ll find many more issues and spend much more.


I would suggest this may be a good method for those born into engineering, having a good selection of tools, and the time and space to do it.

That I would suggest is not even 50 percent of the forum. 2010 Defender 90 300Tdi CW (White/1994)
2021 Defender 90 300Tdi SW (Blue/1994)
Post #952064 9th May 2022 1:57pm
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