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Eppilihp



Member Since: 10 Aug 2019
Location: Emmental
Posts: 56
Switzerland 
Intercooler does not fit
Hey

I have a LHD One Ten converted to a 200Tdi. I originally used the wide radiator from the TD and a fullsize intercooler in front of it, but they needed replacement so I bought a proper frame plus radiator plus intercooler for the 200Tdi. The intercooler is from Allisport, what a great product ... but the part doesn't fit when I put the frame into the mounts because the lower pipe has no space because of the steering box (in the picture below I did not mount the frame, instead it sits in front of the mounts just to demonstrate the situation).



What could be done about this, what am I missing here?

Does anyone have any pictures of a 200Tdi (original, left-hand drive) that shows how everything is supposed to look like when assembled correctly (originally)?

cheers!
Philippe
Post #916908 14th Aug 2021 12:54pm
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gilarion



Member Since: 05 Dec 2013
Location: Wales
Posts: 5084
Wales 2007 Defender 90 Other CSW Trident Green
I do not know if this will help but I also have an Alisport intercooler fitted to a 200TDi albeit a right-hand drive. Mine was fitted at the front of a full-size radiator and I had no problems in fitting it. For those who like Welsh Mountains and narrow boats have a look at my videos and photos at..

http://www.youtube.com/user/conwy1
Post #916915 14th Aug 2021 2:06pm
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Eppilihp



Member Since: 10 Aug 2019
Location: Emmental
Posts: 56
Switzerland 
Re: Intercooler does not fit
Eppilihp wrote:
Hey

I have a LHD One Ten converted to a 200Tdi. I originally used the wide radiator from the TD and a fullsize intercooler in front of it, but they needed replacement so I bought a proper frame plus radiator plus intercooler for the 200Tdi. The intercooler is from Allisport, what a great product ... but the part doesn't fit when I put the frame into the mounts because the lower pipe has no space because of the steering box (in the picture below I did not mount the frame, instead it sits in front of the mounts just to demonstrate the situation).



What could be done about this, what am I missing here?

Does anyone have any pictures of a 200Tdi (original, left-hand drive) that shows how everything is supposed to look like when assembled correctly (originally)?

cheers!
Philippe


Thanks, this would work I guess, but I have a double core intercooler which is a direct replacement for the original intercooler - and it's only so tight because it's a LHD (steering box).
Post #916924 14th Aug 2021 3:24pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554
https://www.defendersource.com/threads/200tdi-intercooler.159146/

look as if inter cooler needs to mover forward see pic in the link
Post #916954 14th Aug 2021 5:25pm
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Litch



Member Since: 10 Mar 2013
Location: Oxfordshire
Posts: 760
England 
When ordering the intercooler did you advise them it was for a LHD? ONE LIFE, GET IT!
Post #916998 14th Aug 2021 8:24pm
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Eppilihp



Member Since: 10 Aug 2019
Location: Emmental
Posts: 56
Switzerland 
dorsetsmith wrote:
https://www.defendersource.com/threads/200tdi-intercooler.159146/

look as if inter cooler needs to mover forward see pic in the link


Yes I did, but maybe the somehow mixed it up?
Post #917054 15th Aug 2021 12:35pm
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Eppilihp



Member Since: 10 Aug 2019
Location: Emmental
Posts: 56
Switzerland 
dorsetsmith wrote:
https://www.defendersource.com/threads/200tdi-intercooler.159146/

look as if inter cooler needs to mover forward see pic in the link


Thanks, interesting thread!
Post #917056 15th Aug 2021 12:35pm
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Eppilihp



Member Since: 10 Aug 2019
Location: Emmental
Posts: 56
Switzerland 
Another thing that struck me, the mounts for the frame / radiator look different on mine and are positioned much more towards the engine. I thought the chassis is the same from 1987 on, am I wrong?


Post #917834 19th Aug 2021 8:21pm
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